Engineering topics
Publications and source records attributed to Lei, Yinkai.
Presentation given by NETL solid oxide cell (SOC) group leader Harry Abernathy reviewing NETL's SOC modeling capabilities for an invited talk at the 48th International Conference and Expo on Advanced Ceramics and Composites January 28 - February 2, 2024.
For presentation at the Gordon Research Conference of High Temperature Corrosion, New London, NH, July 17-20, 2023.
18th International Symposium on Solid Oxide Fuel Cells (SOFC-XVIII), Boston, MA, May 28-June 2, 2023
18th International Symposium on Solid Oxide Fuel Cells (SOFC-XVIII), Boston, MA, May 28-June 2, 2023
Slides of the presentation given by Harry Abernathy from the National Energy Technology Laboratory at the 2023 International Conference and Expo on Advanced Ceramics and Composites. The presentation was an overview of NETL's solid oxide cell performance degradation modeling, including a demonstration of the impact of microstructural analysis methods on the resulting degradation simulations.
Neural networks and computer vision techniques are used to rapidly predict solid oxide fuel and electrolysis cell performance from low-resolution tomographic data.
47th International Conference and Expo on Advanced Ceramics and Composites (ICACC 2023), Daytona Beach, FL, January 22-27, 2023
47th International Conference and Expo on Advanced Ceramics and Composites (ICACC 2023), Daytona Beach, FL, January 22-27, 2023
Fracture and crack growth is one of the main degradation mechanisms in solid oxide cells (SOCs). However, the modeling of crack growth in SOCs is challenging due to their complex microstructures and possible plasticity development within the Ni particles in Ni-based SOC electrodes. In this study, a phase-field fracture model is developed, which incorporates the SOC microstructures and phase-dependent material properties, including yield strength, fracture toughness in the bulk and at the interphase boundaries. The model is employed to study crack initiation and growth under thermal and redox cycling on the hydrogen electrode side of SOCs. The simulation results demonstrate that under thermal cycling, work-zone cracking dominates in electrolyte-supported SOCs with cracks initiated at the triple-phase boundaries, while only minor mechanical degradation occurs in hydrogen-electrode-supported SOCs after hundreds of thermal cycles. Under redox cycling, through-cracking of yttria-stabilized zirconia (YSZ) in the hydrogen electrode and electrolyte layers dominates. Finally, the simulation results suggest several crack-mitigation strategies, including decreasing the porosity in the hydrogen electrode support layer and synchronizing thermal strain to balance oxidation strain.
23rd Annual Solid Oxide Fuel Cell (SOFC) Project Review Meeting, Pittsburgh PA, October 25-27, 2022
Ni redistribution in the hydrogen electrodes of solid oxide cells is an important degradation mechanism. Its driving force is still under debate. This work focuses on the interplay between Ni(OH) 2 diffusion and Ni-YSZ wettability change. With a Ni(OH) 2 diffusion model developed in our previous work, we further employ three models for the Ni-YSZ contact angle to quantify the Ni-YSZ wettability change. The microstructure evolutions in a reconstructed Ni-YSZ electrode are simulated under selected experimental operating conditions. It is shown that the phenomenological model can capture the driving force of Ni spreading/detachment on YSZ surface and the Ni migration reported in experiments can be qualitatively reproduced through the competition between Ni(OH) 2 diffusion and Ni-YSZ wettability change. It is also found that the initial microstructure of the active layer and the microstructure characteristics in the support layer can strongly affect the distribution of steam partial pressure and overpotential, hence the Ni redistribution, in the active layer, which may explain the inconsistencies in experiments. Further, our results show that there are two missing pieces in current theory of Ni redistribution: a mechanism of fast Ni diffusion under humid atmosphere and the physical reason behind the Ni spreading/detachment.
Presentation at 46th Clean Energy Conference
23rd International Conference on Solid State Ionics (SSI-23), Boston, MA, July 17-22, 2022
Computer vision techniques are combined with NETL’s machine learning based model trained on results from NETL's long-term SOFC/SOEC performance prediction tool, in order to produce a rapid assessment tool for evaluation and improvement of SOC electrodes from more easily collected microstructural data.
TMS 2022, Virtual, February 27–March 3, 2022
Abstract Modeling of ductile fracture in polycrystalline structures is challenging, since it requires integrated modeling of cracks, crystal plasticity, and grains. Here we extend the typical phase-field framework to the situations with constraints on the order parameters, and formulate two types of phase-field models on ductile fracture. The Type-I model incorporates three sets of order parameters, which describe the distributions of cracks, plastic strain, and grains, respectively. Crystal plasticity is employed within grain interiors accommodated by J 2 plasticity at grain boundaries. The applications of the Type-I model to single crystals and bicrystals demonstrate the influences of grain orientations and grain boundaries on crack growth. In the Type-II model, J 2 plasticity is assumed for the whole system and grain structures are neglected. Taking advantage of the efficiency of the fast Fourier transform, our Type-II model is employed to study low cycle fatigue. Crack closure and striation-like patterning of plastic strain are observed in the simulations. Crack growth rate is analyzed as a function of the J -integral, and the simulated fatigue life as a function of plastic strain agrees with the Coffin–Manson relation without a priori assumption.
We report that mechanical properties are fundamental to structural materials, where dislocations play a decisive role in describing their mechanical behavior. Although the high-yield stresses of multiprincipal element alloys (MPEAs) have received extensive attention in the last decade, the relation between their mechanistic origins remains elusive. Our multiscale study of density functional theory, atomistic simulations, and high-resolution microscopy shows that the excellent mechanical properties of MPEAs have diverse origins. The strengthening effects through Shockley partials and stacking faults can be decoupled in MPEAs, breaking the conventional wisdom that low stacking fault energies are coupled with wide partial dislocations. This study clarifies the mechanistic origins for the strengthening effects, laying the foundation for physics-informed predictive models for materials design.
17th International Symposium on Solid Oxide Fuel Cells (SOFC-XVII), Virtual, July 18-23, 2021