Maich, A. A. | Search NASA

DOE OSTI2023

Binder-free cold spray deposition of NdFeB permanent magnets

Cold spray deposition is employed to manufacture binder-free Nd 2 Fe 14 B permanent magnets. Millimeter thick deposits can be fabricated in seconds on substrates such as glass or copper. The Nd 2 Fe 14 B particles appear to partially embed in the substrate and interlock with one another, building up a dense layer that is consolidated by subsequent impacts. The impact and subsequent heating of the particles leads to formation of a magnetically soft phase that significantly reduces coercivity, X-ray diffraction identifies it as Fe. Furthermore, this can be mitigated by reducing gas velocity and temperature, leading to a partial retention of magnetic properties.

36 MATERIALS SCIENCE↗

DOE OSTI2019

Solid-phase reactive inter-diffusion of Mg/B multilayers

A better understanding of the reaction of Mg and B in the solid-phase regime is needed for the low-temperature synthesis of MgB 2 films. Here in this paper, we study the kinetics of reactive inter-diffusion of Mg and B multilayers on glassy carbon substrates in the temperature range of 400-650°C. Results show that, at these temperatures, inter-diffusion is characterized by a single activation energy of ~0.45eV. The formation of the superconducting MgB 2 phase with critical temperatures of 25–31 K occurs at reaction temperatures of 450°C and above, with the rate of inter-diffusion obeying a power law with a kinetic exponent of ~0.3. This suggests that rate-limiting processes are the nucleation and growth of MgB 2 grains rather than diffusion and interfacial reactions. Implications of these results to the low-temperature synthesis of MgB 2 films are discussed.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗