Engineering topics
Publications and source records attributed to Margasahayam, Ravi.
A viewgraph presentation covering an STS-130 Launch on Need assessment is shown. The contents include: 1) LON Status GREEN II STS-132 is processing as the LON for STS-131; 2) TSM Bonnet Closure Timing; 3) LC-39A High Pressure Gas Storage Facility (HPGF) Net Damage; and 4) STS-130 Ice Detection Camera FOD concern.
An experimental study is performed on the acoustical characteristics of a scale-model, perfectly expanded, cold supersonic jet of gaseous nitrogen (Mach 2.5, nozzle exit diameter of 1 inch) flowing through a rigid-walled duct having an upstream J-deflector. The nozzle is mounted vertically, with the nozzle exit plane at a height of 73 jet diameters above ground level. Relative to the nozzle exit plane, the location of the duct inlet is varied at 10, 5, and -1 jet diameters. Far-field sound pressure levels were obtained at 2 levels (54 jet diameters and 10 jet diameters above ground) with the aid of 9 acoustic sensors equally spaced around a circular arc of radius equal to 80 jet diameters. Comparisons of the acoustic field were made with and without the duct.
An analysis of the acoustical and flowfield environment for the scaled 1-pound-force (lbf) thrust tabletop motor was performed. The jet characterization is based on computational fluid dynamics (CFD) in conjunction with Kirchhoff surface integral formulation and compared with correlations developed for measured rocket noise and a pressure fluctuation scaling (PFS) method. Comparisons are made for the overall sound pressure levels (OASPL's) and spectral dependence of sound pressure level (SPL).
The design and development of a Trajectory Simulation Mechanism (TSM) for the Launch Systems Testbed (LST) is outlined. In addition to being one-of-a-kind facility in the world, TSM serves as a platform to study the interaction of rocket launch-induced environments and subsequent dynamic effects on the equipment and structures in the close vicinity of the launch pad. For the first time, researchers and academicians alike will be able to perform tests in a laboratory environment and assess the impact of vibroacoustic behavior of structures in a moving rocket scenario on ground equipment, launch vehicle, and its valuable payload or spacecraft.
An analysis of the acoustical and flowfield environment for the scaled 1-pound-force (lbf) thrust tabletop motor was performed. This tabletop motor from NASA Stennis Space Center Is composed of Plexiglas burning In gaseous oxygen with a graphite insert for the nozzle portion. The nozzle has a throat diameter of 0.2 inch and an exit diameter of 0.38 Inch. With a chamber pressure at 55 pounds per square Inch absolute (psia), a normal shock is formed immediately downstream of the nozzle exit plane as the combustion products exhaust into the ambient at atmospheric pressure. The jet characterization Is based on computational fluid dynamics (CFD) in conjunction with Kirchhoff surface integral formulation and compared with correlations developed for measured rocket noise and a pressure fluctuation scaling (PFS) method. Predictions and comparisons are made for the overall sound pressure levels (OASPL's) and spectral dependence of sound pressure level (SPL). The overall objective of this effort is to develop methods for scaling the acoustic and flowfield environment of rockets with a wide range of thrust (1 lbf to 1 million lbf).
Rocket-induced vibration and ignition overpressure response environments are predicted in the low-frequency (5 to 200 hertz) range. The predictions are necessary to evaluate their impact on critical components, structures, and facilities in the immediate vicinity of the rocket launch pad.
A comprehensive, automated, and user-friendly software program was developed to predict the noise and ignition over-pressure environment generated during the launch of a rocket. The software allows for interactive modification of various parameters affecting the generated noise environment. Predictions can be made for different launch scenarios and a variety of vehicle and launch mount configurations. Moreover, predictions can be made for both near-field and far-field locations on the ground and any position on the vehicle. Multiple engine and fuel combinations can be addressed, and duct geometry can be incorporated efficiently. Applications in structural design are addressed.
This report documents the recently completed effort involving validation of a deterministic theory for the random vibration problem of predicting the response of launch pad structures in the low-frequency range (0 to 50 hertz). Use of the Statistical Energy Analysis (SEA) methods is not suitable in this range. Measurements of launch-induced acoustic loads and subsequent structural response were made on a cantilever beam structure placed in close proximity (200 feet) to the launch pad. Innovative ways of characterizing random, nonstationary, non-Gaussian acoustics are used for the development of a structure's excitation model. Extremely good correlation was obtained between analytically computed responses and those measured on the cantilever beam. Additional tests are recommended to bound the problem to account for variations in launch trajectory and inclination.
Using a Nonintrusive Flow Measurement System (NFMS), the flow rates through the Space Shuttle water coolant coldplate were determined. The objective of this in situ flow measurement was to prove or disprove a potential block inside the affected coldplate had contributed to a reduced flow rate and the subsequent ice formation on the Space Shuttle Discovery. Flow through the coldplate was originally calculated to be 35 to 38 pounds per hour. This application of ultrasonic technology advanced the envelope of flow measurements through use of 1/4-inch-diameter tubing, which resulted in extremely low flow velocities (5 to 30 pounds per hour). In situ measurements on the orbiters Discovery and Atlantis indicated both vehicles, on the average, experienced similar flow rates through the coldplate (around 25 pounds per hour), but lower rates than the designed flow. Based on the noninvasive checks, further invasive troubleshooting was eliminated. Permanent monitoring using the NFMS was recommended.
Space Shuttle preflight hypergol oxidizer and fuel loading were monitored using a nonintrusive flow measurement system (NFMS) during preflight operation. A pair of 4-megahertz ultrasonic transducers measured the flow rate using a transit-time flow measurement technique. Using wireless cellular phone technology, flow-rate data was monitored and recorded. Excellent correlation was observed between the flow profiles measured using the proposed nonintrusive ultrasonic flowmeters (UFM's) and those made from conventional intrusive turbine meters (TFM). Based on the preliminary tests, it is concluded that the nonintrusive method of flow measurement has the same or higher accuracy, is simpler, and costs less than the existing TFM. Benefits of UFM's include a highly flexible, cost-effective, reliable, hazard free, and streamlined hypergol operation. Redundant installation of ultrasonic flowmeters was recommended for a few more launches prior to the replacement of the existing TFM.
Improved method of computing vibrational response of structure to transient random acoustic excitation at predominantly low frequencies devised, called "deterministic". Motivated by need to analyze more accurately vibro/acoustic responses of structures at spacecraft-launching facilities and determine whether need for reinforcement or redesign to withstand launch environment. Also used to study such phenomena as earthquake motions, ocean waves, aircraft pressure gusts, responses of bridges to winds, and effects to jet-engine noise on aircraft structures.
Two solutions (probabilistic and deterministic) for the random vibration problem are presented in this paper from the standpoint of their applicability to predict the response of ground structures subjected to acoustic loading during the launch of a Space Shuttle. Deficiencies of the probabilistic method, especially to predict response in the low-frequency regime, prompted the development of the deterministic analysis, which offers a valid alternative. Challenges associated with the implementation of these response solutions in a commercially available Finite Element Method (FEM) code are briefly addressed.
A scaling technique is proposed for the prediction of clustered rocket engine, near-field acoustics. Scaling equations predict the mean square pressures and power spectral density (PSD) of an unknown vehicle, using near-field measurements from a similar vehicle. Separation of nonhomogeneous Shuttle acoustics into Space Shuttle Main Engine (SSME) and Solid Rocket Booster (SRB) component acoustics forms the basis for verification of the proposed scaling equations. Three separate models, based on the total Shuttle PSD, a three-SSME vehicle PSD, and a two-SRB vehicle PSD, are recommended for the Advanced Launch System (ALS) near-field predictions. Acoustic efficiency, equivalent diameter of closely/widely spaced clustered engines, and the use of a distance-dependent spectra for scaling ALS vehicle near-field acoustics are briefly addressed.