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Mark Schoenenberger

Publications and source records attributed to Mark Schoenenberger.

At least 19 records

Sketch-to-Solution: A Case Study in RCS Aerodynamic Interaction

Thanks to recent advances in the fields of anisotropic grid adaptation, error estimation, and geometry modeling, a sketch-to-solution work flow is now possible for viscous computational fluid dynamic (CFD) simulations. With this workflow, a CFD application engineer provides geometry, boundary conditions, and flow parameters; and the sketch-to-solution process yields a CFD simulation through automatic, error-based, grid adaptation. To explore the benefits of this nascent capability, a conventional manual grid generation work flow is compared to this new automatic grid generation work flow for a given engineering question: What are the aerodynamic interactions caused by the reaction control system (RCS) on an entry vehicle? This case study indicates that while the automatic grid generation sketch-to- solution process is not yet mature, it is preferred over a manual grid generation work flow because it greatly reduces manual labor, eliminates many opportunities for human error, and provides grid sensitivity information.

Bill Kleb

Mars InSight Entry, Descent, and Landing Trajectory and Atmosphere Reconstruction

The InSight mission landed on the surface of Mars on November 26th, 2018. The InSight system performance met all design requirements, although several performance metrics fell near the boundaries of the predictions. The peak deceleration was high, the overall timeline was short, and the landing site was uprange and crossrange from the target. This paper describes the reconstruction of the entry, descent, and landing trajectory and atmosphere. The approach utilizes a Kalman filter to blend sensor data to obtain the vehicle trajectory. The aerodynamic database is used in combination with the sensed accelerations to obtain estimates of the atmosphere-relative state, which in turn is used to derive the free-stream atmospheric conditions during entry, until the time of parachute deployment. The results indicate that the reconstructed atmosphere was approximately 1σbelow the preflight atmosphere. Analysis of the reconstructed vehicle attitude angles indicate that the aerodynamic lift was oriented downward at entry. The vehicle developed a roll rate during entry, which directed a component of the lift to the north. The low density and aerodynamic lift direction are determined to be the primary causes of the high deceleration, short timeline, and location of the landing site relative to the target.

Christopher D Karlgaard

NASA Engineering and Safety Center Technical Bulletin No. 14-02: Aerodynamic Reaction Control System (RCS) Orientation and Jet Interaction (JI) Model Validation

Careful consideration should be given to placement and orientation of RCS jet thrusters on hypersonic entry vehicles in order to minimize adverse RCS JI. Modern state-of-the-art computational fluid dynamics (CFD) tools should be able to predict the RCS effectiveness and JI accurately when coupled with verification and validation studies, including the use of appropriately designed experimental wind tunnel testing.

Aerodynamic Reaction Control System

Aerodynamic Performance of the 2018 InSight Mars Lander

InSight touched down in Elysium Planitia on 26 November 2018, becoming NASA’s eighth successful entry, descent, and landing (EDL) at Mars. InSight was a build-to-print of the successful 2008 Phoenix EDL system, flying a non-spinning, ballistic trajectory with a 70-degree sphere-cone aeroshell (2.65-meter diameter), disk-gap-band parachute, and pulsed terminal descent and landing engines. This work discusses entry aerodynamic performance for InSight up to parachute deployment, including pre-flight aerodynamics predictions and comparisons with post-flight reconstruction, as well as comparisons with the Phoenix reconstruction.

Ashley M Korzun

Mars InSight Entry, Descent, and Landing Trajectory and Atmosphere Reconstruction

The InSight mission landed on the surface of Mars on November 26th, 2018. The InSight system performance met all design requirements, although several performance metrics fell near the boundaries of the predictions. The peak deceleration was high, the overall timeline was short, and the landing site was uprange and crossrange from the target. This paper describes the reconstruction of the entry, descent, and landing trajectory and atmosphere. The approach utilizes a Kalman filter to blend sensor data to obtain the vehicle trajectory. The aerodynamic database is used in combination with the sensed accelerations to obtain estimates of the atmosphere-relative state, which in turn is used to derive the free-stream atmospheric conditions during entry, until the time of parachute deployment. The results indicate that the reconstructed atmosphere was approximately 1σbelow the preflight atmosphere. Analysis of the reconstructed vehicle attitude angles indicate that the aerodynamic lift was oriented downward at entry. The vehicle developed a roll rate during entry, which directed a component of the lift to the north. The low density and aerodynamic lift direction are determined to be the primary causes of the high deceleration, short timeline, and location of the landing site relative to the target.

Christopher D Karlgaard

Operational Experience with the Electromagnetic Position Sensor (EPS) for the NASA 6-inch MSBS

We rebuilt the wind tunnel model position signal conditioner for the MIT 6-Inch Magnetic Suspension and Balance System (MSBS) Electromagnetic Position Sensor (EPS) that is now in use at the NASA Langley Research Center (LaRC). The effort began at LaRC in ~1990 to replace the original MIT system that was still operating with the low speed wind tunnel until its decommissioning a few years later. The MIT filtering and demodulating scheme mostly remained in the newly designed two-layer printed circuit boards (PCB) with some rearranging of order. The finished product was hampered by noise problems due to problematic grounding design etc. and never successfully operated in the MSBS. After over 20 years, the Langley unit was recovered from Old Dominion University where the MSBS was on loan from NASA but never refurbished. The EPS was brought back to LaRC in 2015 while planning for the return of the MSBS and work began to evaluate its condition and acquire supporting instrumentation. The repair, testing, operational issues, and future improvements are discussed along with an overview of the EPS as a subsystem.

Timothy D Schott

Preliminary Measurement of Pitch Damping of Blunt Entry Vehicles in a Subsonic Magnetic Suspension Wind Tunnel

Blunt bodies have been magnetically suspended in a 6-inch octagonal test-section low-subsonic wind tunnel in a free-to oscillate configuration. Capsule oscillations of two entry vehicle geometries were measured from high speed video of repeated test runs. An analytical solution to the 1degree-of-freedom equations of motion was fit to the measured oscillation histories to solve for a pitch damping coefficient. A six degree-of-freedom simulation was used to predict the wind tunnel data and assess the effect of magnetic forces on capsule dynamics. The predicted effect was used in the data reduction methodology to improved the pitch damping measurement. Pitch damping measurements are compared with heritage forced oscillation data and are in good agreement. Preliminary uncertainties are included with recommendations for improved data reduction.

Dynamic Stability

Evaluation of CFD as a Surrogate for Wind-Tunnel Testing for Mach 2.4 to 4.6 - Project Overview

The debate over when wind-tunnel testing (WTT) will be replaced by Computational Fluid Dynamics (CFD) comes and goes. More recently the debate has subsided with a more collaborative spirit between practitioners of these two disciplines resulting in significant improvements in the outcomes of both. There may come a time, however, when CFD has sufficient accuracy to supplant WTT as the dominant or perhaps only tool for aerodynamic simulation. If and/or when that happens, financial pressure result in efforts to close or severely limit the operations of wind tunnels. Presumably additional resources will go toward CFD in order to generate aerodynamic databases, load environments, and new aero/fluid-dynamic knowledge. It is therefore important to develop appropriate processes by which wind-tunnel closure decisions are made to ensure that facilities critical to industry and government research and development aren’t closed prematurely without ensuring that the existing CFD tools have sufficient accuracy and low-enough cost (and enough experts and computational facilities) to take on the traditional role of wind tunnels. This paper will describe a project intended to answer the specific question of whether CFD can replace WTT for the limited Mach-number range 2.4 to 4.6. The wind tunnel being examined in this context is the high-speed leg of the Unitary Plan Wind Tunnel at NASA’s Langley Research Center (LaRC UPWT).

James C. Ross

Mars Sample Return, Sample Retrieval Lander, Reaction Control System Jet Interaction Supersonic Wind Tunnel Test Overview with CFD Predictions

NASA's Mars Sample Return campaign will be launching several missions over the next decade that will work together to return rock samples from Mars back to Earth. The Sample Retrieval Lander (SRL) will deliver the Mars Ascent Vehicle and fetch rover to the surface of Mars in 2006. Rock samples collected by the Mars 2020 Perseverance rover, landing in early 2021, will be loaded on the the ascent vehicle to be launched into Mars orbit for retrieval by yet another spacecraft. The Sample Retrieval Lander will be a blunt entry capsule similar to past Mars entry vehicles like Mars Science Laboratory and Viking. The vehicle will fly a guided entry, using a small lift vector produced by a non-zero trim angle of attack to eliminate downrange and crossrange position errors at the point of parachute deploy. This energy and heading management is achieved with a reaction control system (RCS) that directs the bank angle of the vehicle and also minimizes unwanted capsule dynamics. The reaction control system and control design is based on the Mars Science Laboratory and Mars 2020 RCS systems. However, due to packaging constraints, the backshell of this new entry vehicle has a different geometry than those earlier designs. To certify the RCS system for flight the project must characterize the jet plume interactions with the capsule backshell that could impair or significantly augment the RCS control authority. This characterization will be done through a combination of computational fluid dynamics (CFD) analysis and wind tunnel test. Two candidate arrangements of the RCS jets have been identified for the SRL vehicle and are currently under evaluation before final selection. The aero/RCS plume interactions of these candidate configurations have been measured in a supersonic wind tunnel test in NASA Langley's Unitary Plan Wind Tunnel. The test was conducted in the fall of 2020 and data is currently being reduced. An overview of the candidate RCS configurations are presented here with an overview of the wind tunnel model design, jet scaling and scaled nozzle design, and the test matrix. Preliminary CFD runs are presented with an assessment of the predicted plumes and their interaction with the wake flow of the vehicle. The predicted effects of the model sting is provided as well. This high fidelity wind tunnel test is being conducted much earlier in the SRL project than would normally be done. The test was funded as part of a CFD evaluation task funded by NASA's Aerosciences Evaluation and Test Capabilities Project. The objective of the evaluation task was to compare the ability of CFD to predict complex flows with data that can be measured in the Langley Unitary Plan Wind Tunnel. RCS Jet interactions were selected as a type of complex flow that is important to NASA missions. In addition to providing useful data to the SRL project, there was added emphasis on quantifying the accuracy of the CFD predictions and wind tunnel test data. An overview of the uncertainty quantification methodologies for computational and experimental portions of this test is presented.

blunt body

Additively Manufactured Balances for Propulsive Force Measurement

Propulsive forces and moments during powered descent are not understood well enough to design an entry, decent, and landing vehicle with high confidence using solely computational fluid dynamics modelling (CFD). Therefore, wind tunnel testing is required to quantify uncertainties in computational modeling and simulation. Wind tunnel balances are structural, high-precision, multi-axis force transducers that provide direct measurement of these aerodynamic forces and moments, however their complex designs make them costly and time consuming to produce and approaches used to manufacture them have not changed significantly since the 1960s. This work demonstrates that additive manufacturing (AM) can be used to manufacture wind tunnel balances with significantly reduced fabrication time and expense. Moreover, the design flexibility afforded by the additive manufacturing process has the potential to enable new capabilities with respect to measuring propulsion forces during entry, decent, and landing testing. Here we present two novel balance designs enabled by AM. One will provide direct measurement of aerodynamic interference forces and moments on powered descent models (retropropulsion forces) to support CFD validation and further development of Mars human landing vehicle concepts. The second design will be used to characterize a reaction control system during entry decent and landing testing over a wide Mach number range.

Wind tunnel balance

Uncertainty Analysis of the Pitch Damping Coefficient of Blunt Bodies, Measured from Magnetic Suspension Wind Tunnel Tests

Blunt body aerodynamics in re-entry conditions are characterized by oscillatory behavior that is often encapsulated by the pitch damping coefficient (Cmq). Magnetic Suspension Wind Tunnel (MSWT) testing with a Magnetic Suspension Balance System (MSBS) aims to improve blunt body wind tunnel testing by removing the sometimes unknown aerodynamic effects of traditional sting mounts, as well as generate more constrained outputs than vertical spin tunnel testing. Efforts to calculate the uncertainty of the pitch damping coefficient with a proposed Earth Entry Vehicle (EEV) capsule model have been made by fitting an analytic prediction of the attitude time history to video data of a free-to-oscillate MSBS test.

Magnetic suspension, dynamic stability, uncertaint

Evaluation of CFD as a Surrogate for Mach 2.4 to 4.6 Wind-Tunnel Testing – Project Overview

The debate over when wind-tunnel testing will be replaced by Computational Fluid Dynamics (CFD) comes and goes. More recently the debate has subsided with a more collaborative spirit between practitioners of these two disciplines resulting in significant improvements in the outcomes of both. There may come a time, however, when CFD has sufficient accuracy to supplant WTT as the dominant or perhaps only tool for aerodynamic simulation. If and/or when that happens, financial pressures favor efforts to close or severely limit the operations of wind tunnels. Presumably additional resources will go toward CFD to generate aerodynamic databases, load environments, and new aero/fluid-dynamic knowledge. It is therefore important to develop appropriate processes by which wind-tunnel closure decisions are made to ensure that facilities critical to industry and government research and development aren’t closed prematurely without proof that the available CFD tools have sufficient accuracy and low-enough cost (and enough experts and computational facilities) to take on the traditional role of wind tunnels. This paper will describe a project intended to answer the specific question of whether CFD can replace wind-tunnel testing for the limited Mach-number range 2.4 to 4.6. The project involves wind-tunnel testing and coordinated CFD for a variety of vehicle and flow-physics types in the high-speed leg of the Unitary Plan Wind Tunnel at NASA’s Langley Research Center.

James C Ross

Blunt Body Pitch Damping Measurements from Multiple Subsonic Free-to-Pitch Magnetic Suspension Trials

The yaw damping coefficients of two blunt entry vehicle models, measured from free-to-oscillate tests in the ODU/NASA subsonic magnetic suspension wind tunnel are presented. Multiple repeat trials were conducted for both models. Two separate data reduction methods were used to extract damping coefficients and yaw moment slope. Both methods identified similar damping and stability values, with differences being consistent with their known limitations.

magnetic suspension

Preliminary Measurement of Pitch Damping of Blunt Entry Vehicles in a Subsonic Magnetic Suspension Wind Tunnel

The yaw damping coefficients of two blunt entry vehicle models, measured from free-to-oscillate tests in the ODU/NASA subsonic magnetic suspension wind tunnel are presented. Multiple repeat trials were conducted for both models. Two separate data reduction methods were used to extract damping coefficients and yaw moment slope. Both methods identified similar damping and stability values, with differences being consistent with their known limitations.

magnetic suspension

Mars Entry, Descent, and Landing Instrumentation 2 Trajectory, Aerodynamics, and Atmosphere Reconstruction

On February 18th, 2021, the Mars 2020 entry system successfully delivered the Perseverance rover to the surface of Mars at Jezero Crater. The entry capsule carried a set of instrumentation installed on the heat shield and backshell, named the Mars Entry, Descent, and Landing Instrumentation 2. The instruments include pressure transducers, thermocouples, heat flux gauges, and radiometers to measure the aerodynamic and aerothermodynamic performance of the entry vehicle. This paper describes the trajectory and atmosphere reconstruction results based on the pressure sensor measurements. The process uses a Kalman filter approach to estimate the freestream atmospheric properties from the pressure measurements combined with a model of the pressure distribution of the heatshield and other sensor inputs, including an inertial measurement unit and other on-board navigation sensors, and several external atmospheric observations. The results indicate upper altitude density was up to 150% higher than nominal, which is consistent with the observed early entry guidance start time. The density below 40 km was within 12% the pre-flight predictions. The reconstructed axial force coefficient was approximately 2% lower than the pre-flight prediction across the flight range.

Christopher D Karlgaard

An Investigation of Bluff Body Blockage Corrections Using the NASA/ODU 6-inch MSB

Spheres of different diameters were tested in the NASA/ODU 6-inch MSBS. The objective is to develop an improved understanding of blockage corrections to be made to other bluff-body geometries. Drag coefficients are shown with classical corrections applied, along with wall pressure signatures and base pressure measurements. Anomalous behavior was observed with the largest diameter, thought to be some form of flow breakdown, hence uncorrectable interference.

blunt body