Search NASA⌕ Search

Engineering topics

Mccay, T. D.

Publications and source records attributed to Mccay, T. D..

At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS1993

Space Applications Industrial Laser System (SAILS)

A program is underway to develop a YAG laser based materials processing workstation to fly in the cargo bay of the Space Shuttle. This workstation, called Space Applications Industrial Laser System (SAILS), will be capable of cutting and welding steel, aluminum, and Inconel alloys of the type planned for use in constructing the Space Station Freedom. As well as demonstrating the ability of a YAG laser to perform remote (fiber-optic delivered) repair and fabrication operations in space, fundamental data will be collected on these interactions for comparison with terrestrial data and models. The flight system, scheduled to fly in 1996, will be constructed as three modules using standard Get-Away-Special (GAS) canisters. The first module holds the laser head and cooling system, while the second contains a high peak power electrical supply. The third module houses the materials processing workstation and the command and data acquisition subsystems. The laser head and workstation cansisters are linked by a fiber-optic cable to transmit the laser light. The team assembled to carry out this project includes Lumonics Industrial Products (laser), Tennessee Technological University (structural analysis and fabrication), Auburn University Center for Space Power (electrical engineering), University of Waterloo (low-g laser process consulting), and CSTAR/UTSI (data acquisition, control, software, integration, experiment design). This report describes the SAILS program and highlights recent activities undertaken at CSTAR.

Mccay, T. D.↗
NASA NTRS1993

Measured and predicted effects of gravity level on directional dendritic solidification of NH4Cl-H2O

Dendritic growth front rates during vertical directional solidification are predicted for gravity levels of 10 exp 0 g sub e (where e is earth gravity), 10 exp -1 g sub e, 10 exp -2 g sub e, 10 exp -3 g sub e, 10 exp -4 g sub e, and 10 exp -5 g sub e (microgravity) for the physical conditions used for a recent ammonium chloride-water solidification experiment on the International Microgravity Laboratory I (IMLI). The growth front rates at 10 exp 0 g sub e and 10 exp -5 g sub e are validated using ground based laboratory and IMLI experimental data. As the gravity decreases, the growth rates increase until they approach a maximum at approximately 10 exp -4 g sub e. The 10 exp -4 and 10 exp -5 levels are equivalent. Liquid concentration and volume fraction, temperature profiles and fluid flow velocities are also calculated. Kinetic energy calculations for each of the six gravity levels indicate that the threshold for fluid flow to affect the growth front rate is in the range of 10 exp -8 ergs.

Mccay, T. D.↗
NASA NTRS1993

The effects of shrinkage flow and gravity level on the onset of convection during vertical directional dendritic solidification of NH4Cl-H2O

A numerical investigation of the conditions influencing the onset of convection during Bridgman vertical directional solidification of NH4Cl- 72 wt percent H2O has been made using a linear stability model. The effects of shrinkage flow and gravity level on the transition from diffusion-dominated to convection-dominated solidification are shown to be significant. Both shrinkage flow opposite the direction of growth and increased gravity levels tend to decrease the stability limits defining the onset of convection for the solidifying NH4Cl-H2O system.

Hopkins, J. A.↗
NASA NTRS1991

Thermal and solutal conditions at the tips of a directional dendritic growth front

The line-of-sight averaged, time-dependent dendrite tip concentrations for the diffusion dominated vertical directional solidification of a metal model (ammonium chloride and water) were obtained by extrapolating exponentially fit diffusion layer profiles measured using a laser interferometer. The tip concentrations were shown to increase linearly with time throughout the diffusion dominated growth process for an initially stagnant dendritic array. The process was terminated for the cases chosen by convective breakdown suffered when the conditionally stable diffusion layer exceeded the critical Rayleigh criteria. The transient tip concentrations were determined to significantly exceed the values predicted for steady state, thus producing much larger constitutional undercoolings. This has ramifications for growth speeds, arm spacings and the dendritic structure itself.

Mccay, T. D.↗
NASA NTRS1991

Interferometric measurements of a dendritic growth front solutal diffusion layer

An experimental study was undertaken to measure solutal distributions in the diffusion layer produced during the vertical directional solidification (VDS) of an ammonium chloride - water (NH4Cl-H2O) solution. Interferometry was used to obtain concentration measurements in the 1-2 millimeter region defining the diffusion layer. These measurements were fitted to an exponential form to extract the characteristic diffusion parameter for various times after the start of solidification. The diffusion parameters are within the limits predicted by steady state theory and suggest that the effective solutal diffusivity is increasing as solidification progresses.

Hopkins, John A.↗
NASA NTRS1989

Surface tension measurements of aqueous ammonium chloride (NH4Cl) in air

Aqueous NH4Cl's solidification is often used to model metal alloy solidification processes. The present determinations of the magnitude of the variation of aqueous NH4Cl's surface tension as a function of both temperature and solutal concentration were conducted at 3, 24, and 40 C over the 72-100 wt pct water solutal range. In general, the surface tension increases 0.31 dyn/cm per percent decrease in wt pct of water, and decreases 0.13 dyn/cm for each increase in deg C. Attention is given to the experimental apparatus employed.

Lowry, S. A.↗
NASA NTRS1989

Measurements of diffusion limited solidification at varying gravity

The environment of the NASA KC-135 low gravity aircraft was employed to examine the effects of g-jitter on the growth of a solidification diffusion layer for 28 wt pct NH4Cl-H2O, a metal alloy model material. The hypothesis that jitter (vibrational) effects account for previously observed low gravity growth anomalies was investigated by comparing optical data (central dark ground method) for 10-squared g(e) (earth's gravity) KC-135 growth conditions and 1 g(e) laboratory conditions. Accelerometer data obtained during the flight program showed the KC-135 low gravity environment to have extreme levels of jitters.

Mccay, T. D.↗
NASA NTRS1988

Experiments on optical discharges in hydrogen

The rudiments of a rocket thruster that receives its enthalpy from a remote energy source, a laser, are described. An experimental study is discussed that provides details of the physics for assessing the feasibility of using hydrogen plasmas for accepting and converting this energy to enthalpy. A plasma ignition scheme that uses a pulsed CO2 laser has been developed and the properties of the ignition spark documented, including breakdown intensities in hydrogen. A complete diagnostic system, capable of determining plasma temperature and the plasma absorptivity for subsequent steady-state absorption of a high-power CO2 laser beam, is developed and demonstrative use is discussed for the preliminary case study, a 2 atm laser-supported argon plasma.

Mccay, T. D.↗
NASA NTRS1988

Convective effects on directional solidification of a simulated metal alloy

The first significant results of a ground-based experimental program which supports a low gravity space processing Spacelab experiment are reported. The phenomena which precipitate pluming and thus freckling in a metal alloy analog (ammonium chloride and water) are studied in detail and the sequential events leading to massive channeling and convection are optically documented. The pluming is shown to be other than a random burst of unstable fluid from a preferred channel but rather a natural occurrence resulting from a fundamental (Rayleigh-Benard) fluid dynamic instability at the density inversion interface. This extrapolates to critical size parameters appropriate to processing of actual metal alloys.

Mccay, T. D.↗
NASA NTRS1987

Experimental measurement of solutal and thermal layers in unidirectional solidification

An experimental study to evaluate and characterize the effects and causes of convection in the directional solidification of metal alloys is described. The temporal history of the inverted density layers in front of a dendritic interface for directionally solidified ammonium chloride-(72 wt pct) water is presented based on photographic data taken using a laser schlieren system. Data are given for both 1-g and low-g solidification runs, and the stability of the layer is discussed. The reduction of buoyancy effects is shown to be significant, and the possible impact of reducing gravity level on freckling in metal alloys is considered.

Mccay, M. H.↗
NASA NTRS1987

An experimental study of laser-supported plasmas for laser propulsion: Center director's discretionary fund project DFP-82-33

The rudiments of a rocket thruster, which receives its enthalpy from an energy source which is remotely beamed from a laser, is described. An experimental study, now partially complete, is discussed which will eventually provide a detailed understanding of the physics for assessing the feasibility of using hydrogen plasmas for accepting and converting this energy to enthalpy. A plasma ignition scheme which uses a pulsed CO2 laser was develped and the properites of the ignition spark documented, including breakdown intensities in hydrogen. A complete diagnostic system capable of determining plasma temperature and the plasma absorptivitiy for subsequent steady-state absorption of a high power CO2 laser beam are developed and demonstrative use is discussed for the preliminary case study, a two atmosphere laser supported argon plasma.

Eskridge, R. H.↗
NASA NTRS1986

Space Shuttle Main Engine fuel preburner augmented spark igniter shutdown detonations

Detonations were experienced in the Space Shuttle Main Engine fuel preburner (FPB) augmented spark igniter (ASI) during engine cutoff. Several of these resulted in over pressures sufficient to damage the FPB ASI oxidizer system. The detonations initiated in the FPB ASI oxidizer line when residual oxidizer (oxygen) in the line mixed with backflowing fuel (hydrogen) and detonated. This paper reviews the damage history to the FPB ASI oxidizer system, an engineering assessment of the problem cause, a verification of the mechanisms, the hazards associated with the detonations, and the solution implemented.

Dexter, C. E.↗
NASA NTRS1985

Chemical kinetic performance losses for a hydrogen laser thermal thruster

Projected requirements for efficient, economical, orbit-raising propulsion systems have generated investigations into several potentially high specific impulse, moderate thrust, advanced systems. One of these systems, laser thermal propulsion, utilizes a high temperature plasma as the enthalpy source. The plasma is sustained by a focused laser beam which maintains the plasma temperature at levels near 20,000 K. Since such temperature levels lead to total dissociation and high ionization, the plasma thruster system potentially has a high specific impulse decrement due to recombination losses. The nozzle flow is expected to be sufficiently nonequilibrium to warrant concern over the achievable specific impluse. This investigation was an attempt at evaluation of those losses. The One-Dimensional Kinetics (ODK) option of the Two-Dimensional Kinetics (TDK) Computer Program was used with a chemical kinetics rate set obtained from available literature to determine the chemical kinetic energy losses for typical plasma thruster conditions. The rates were varied about the nominal accepted values to band the possible losses. Kinetic losses were shown to be highly significant for a laser thermal thruster using hydrogen. A 30 percent reduction in specific impulse is possible simply due to the inability to completely extract the molecular recombination energy.

Mccay, T. D.↗
NASA NTRS1984

An experimental study of laser supported hydrogen plasmas

The rudiments of a rocket thruster which receives its enthalpy from an energy source which is remotely beamed from a laser is described. An experimental study now partially complete is discussed which will eventually provide a detailed understanding of the physics for assessing the feasibility of using hydrogen plasmas for accepting and converting this energy to enthalpy. A plasma ignition scheme which uses a pulsed CO2 laser has been developed and the properties of the ignition spark documented, including breakdown intensities in hydrogen. A complete diagnostic system capable of determining plasma temperature and the plasma absorptivity for subsequent steady state absorption of a high power CO2 laser beam are developed and demonstrative use is discussed for the preliminary case study, a two atmosphere laser supported argon plasma.

Vanzandt, D. M.↗
NASA NTRS1984

Numerical modeling of laser thermal propulsion flows

An review of the problems associated with modeling laser thermal propulsion flows, a synopsis of the status of such models, and the attributes of a successful model are presented. The continuous gaseous hydrogen laser-supported combustion wave (LSCW) thruster, for which a high-energy laser system (preferably space-based) should exist by the time the propulsion technology is developed, is considered in particular. The model proposed by Raizer (1970) is based on the assumptions of one-dimensional flow at constant pressure with heat conduction as the principal heat transfer mechanism. Consideration is given to subsequent models which account for radiative transfer into the ambient gas; provide a two-dimensional generalization of Raizer's analysis for the subsonic propagation of laser sparks in air; include the effect of forward plasma radiation in a one-dimensional model; and attempt a time-dependent (elliptic) solution of the full Navier-Stokes equations for the flow in a simple axisymmetric thruster. Attention is also given to thruster and nozzle flow models and thermodynamic and transport properties.

Mccay, T. D.↗
NASA NTRS1984

Spacecraft contamination: Sources and prevention; Thermophysics Conference, 18th, Montreal, Canada, June 1-3, 1983, Selected Papers

Results of current research in the field of spacecraft contamination are presented. An overview of the various sources of contamination is given, showing the many and diverse mechanisms associated with the degradation of thermal and optical performance of spacecraft surfaces and optics. Some of the causes of contamination are discussed, including spallation of foam insulation on cryogenic fuel tanks, dispersion of particle contamination about a spacecraft, particle contamination of optical sensors, and the influence of the location of venting systems. Contamination prevention is addressed. Infrared transmittance and infrared optical properties of contaminants are considered along with the effects and properties of mixtures of exhaust species, of plume boundary layer flow, and of the contamination associated with bipropellant attitude control thrusters proposed for the Galileo spacecraft. Also discussed are: degradation of 'clean' thermal control surfaces over four years in orbit, in-orbit measurement of solar absorptance, and contamination from postfire efflux of a solid-propellant rocket motor.

Roux, J. A.↗