Engineering topics

Melin, Alexander M.

Publications and source records attributed to Melin, Alexander M..

At least 19 records

DOE OSTI2019

Novel stochastic methods to predict short-term solar radiation and photovoltaic power

Solar forecasting has evolved towards becoming a key component of economical realization of high penetration levels of photovoltaic (PV) systems. This paper presents two novel stochastic forecasting models for solar PV by utilizing historical measurement data to outline a short-term high-resolution probabilistic behavior of solar. First, an uncertain basis functions method is used to forecast both solar radiation and PV power. Three possible distributions are considered for the uncertain basis functions - Gaussian, Laplace, and Uniform distributions. Second, stochastic state-space models are applied to characterize the behaviors of solar radiation and PV power output. A filter-based expectation-maximization and Kalman filtering mechanism is employed to recursively estimate the system parameters and state variables. This enables the system to accurately forecast small as well as large fluctuations of the solar signals. The introduced forecasting models are suitable for real-time tertiary dispatch controllers and optimal power controllers. The PV forecasting models are tested using solar radiation and PV power measurement data collected from a 13.5 kW PV panel installed on the rooftop of our laboratory. Furthermore, the results are compared with standard time series forecasting mechanisms and show a substantial improvement in the forecasting accuracy of the total energy produced.

14 SOLAR ENERGY↗

DOE OSTI2018

GMLC Southeast Regional Consortium: Technology Driven Improvements to Power Grid Resiliency

Recognizing that electric grid challenges can differ by geographical regions across the US, the Department of Energy (DOE) created a pioneer regional partnership to provide technical assistance to stakeholders facing grid modernization challenges. The southeast regional teams will transfer technologies developed under DOE auspices to stakeholders for testing, evaluation, and market validation. Regional members will help define critical challenges and pave the way for transition of technologies to the commercial sector. Using the depth and expertise at Oak Ridge National Laboratory, Savannah River National Laboratory, University of Tennessee’s CURENT, CAPER and the Clemson 20 MVA Electrical Grid Laboratory—along with critical industry partners, such as Duke Energy, TVA, Southern Company, EPB, and Santee Cooper—the Southeast Regional Consortium team will conduct collaborative research to advance the state of the grid in the Southeast region and improve power system resiliency to enhance responsiveness, enable faster restoration of power, and increase distributed energy resource (DER) concentrations. This report provides details of the technical research and demonstration projects accomplished by Oak Ridge National Laboratory (ORNL) as part of the Southeast Regional Consortium. Specifically, ORNL analyzed the application of optical current and voltage measurements impedance relays which would enable step distance protection to be deployed on distribution systems. This would improve the precision of determining the geographic location of faults, increase network topology flexibility, and allow bi-directional power flow. Next, ORNL deployed time sensitive networking technology on the EPB fiberoptic data network to study the impact of increased sensor traffic on existing supervisory control and data acquisition data. The deterministic latency and high bandwidth were demonstrated by remotely inspecting a substation using a drone with full HD streaming video operated at the EPB Control Center. Finally, a new application-based communication and control system developed at ORNL call CSEISMIC was tested for future deployment on the EPB Control Center microgrid using a hardware-in-the-loop testbed that was also developed at ORNL. The controller was able to successfully optimize ancillary service when the microgrid is connected to the distribution network. The seamless islanding, resynchronization, and reconnection of the microgrid was also demonstrated through the testing.

24 POWER TRANSMISSION AND DISTRIBUTION↗

DOE OSTI2018

Provision for Guaranteed Inertial Response in Diesel-Wind Systems via Model Reference Control

Frequency performance has been a crucial issue for islanded microgrids. On one hand, most distributed energy resources (DER) are converter-interfaced and do not inherently respond to frequency variations. On the other hand, current inertia emulation approach cannot provide guaranteed response. In this paper, a model reference control based inertia emulation strategy is proposed for the diesel-wind systems. Desired inertia can be precisely emulated through the proposed strategy. A typical frequency response model with parametric inertia is set to be the reference model. A measurement at a specific location delivers the information about the disturbance acting on the diesel-wind system to the reference model. The objective is for the speed of the diesel generator to track the reference so that the desired inertial response is realized. In addition, polytopic parameter uncertainty will be considered. The control strategy is configured in different ways according to different operating points. The parameters of the reference model are scheduled to ensure adequate frequency response under a pre-defined worst case. The controller is implemented in a nonlinear three-phase diesel-wind system fed microgrid using the Simulink software platform. Lastly, the results show exact synthetic inertia is emulated and adequate frequency response is achieved.

24 POWER TRANSMISSION AND DISTRIBUTION↗

DOE OSTI2018

Design and Analysis of Embedded I&C for a Fully Submerged Magnetically Suspended Impeller Pump

Improving nuclear reactor power system designs and fuel-processing technologies for safer and more efficient operation requires the development of new component designs. In particular, many of the advanced reactor designs such as the molten salt reactors and high-temperature gas-cooled reactors have operating environments beyond the capability of most currently available commercial components. To address this gap, new cross-cutting technologies need to be developed that will enable design, fabrication, and reliable operation of new classes of reactor components. The Advanced Sensor Initiative of the Nuclear Energy Enabling Technologies initiative is investigating advanced sensor and control designs that are capable of operating in these extreme environments. Under this initiative, Oak Ridge National Laboratory (ORNL) has been developing embedded instrumentation and control (I&C) for extreme environments. To develop, test, and validate these new sensing and control techniques, ORNL is building a pump test bed that utilizes submerged magnetic bearings to levitate the shaft. The eventual goal is to apply these techniques to a high-temperature (700°C) canned rotor pump that utilizes active magnetic bearings to eliminate the need for mechanical bearings and seals. The technologies will benefit the Next Generation Power Plant, Advanced Reactor Concepts, and Small Modular Reactor programs. In this paper, we will detail the design and analysis of the embedded I&C test bed with submerged magnetic bearings, focusing on the interplay between the different major systems. Then we will analyze the forces on the shaft and their role in the magnetic bearing design. Next, we will develop the radial and thrust bearing geometries needed to meet the operational requirements of the test bed. In conclusion, we will present some initial system identification results to validate the theoretical models of the test bed dynamics.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2018

Embedded Sensors and Controls to Improve Component Performance and Reliability - Final Report

Oak Ridge National Laboratory has researched embedded instrumentation and controls (I&C) for extreme environments under the Department of Energy, Office of Nuclear Energy's Nuclear Energy Enabling Technology program. Advanced sensors and controls have the potential to dramatically increase the performance and efficiency of nuclear reactor components, however, the extreme environments of exiting and advanced reactor designs limit the options for sensors, actuators, and control designs. To address two of the extreme environment challenges to embedded I&C, the focus of this research is to fill technology gaps needed for electromagnetic systems that can operate at temperatures greater than 700 C in corrosive environments. A magnetically suspended, canned-rotor pump was chosen for the embedded I&C development platform because it is a system with a practical need in industry and because the sensors, actuators, and embedded I&C technologies needed to successfully build this platform will be widely applicable to any high-temperature components that utilize electromagnetic interactions. This design also eliminates the need for pump seals and mechanical bearings which are the main sources of pump failures and maintenance costs. During the project a conceptual design for the high-temperature magnetically suspended pump was developed and analyzed for manufacturability and reliability. Specifications for the materials, control system, sensors, mechanical performance, high-temperature wiring, and electromagnetic properties were developed for the conceptual design. The canned rotor design of the high-temperature pump presents unique fluid force characteristics arising from the thin fluid channel between the rotor and stator. A model of the fluid forces was developed and the impact of these forces on the stability and performance of magnetic bearing controllers was studied. Then a room temperature bench-scale magnetic testbed was designed and fabricated for testing the performance of sensors and electromagnetic actuators, modern control design techniques, closed-loop system identification, state estimation, and model uncertainty. Finally, a loop-scale testbed with submerged magnetic bearings was designed and fabricated. This testbed will be used to analyze the stability and performance of control system designs in response to the nonlinear and cross-coupling fluid effects between the shaft axes of motion, rotordynamics, gyroscopic effects, and impeller disturbances.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2017

Stochastic Short-term High-resolution Prediction of Solar Irradiance and Photovoltaic Power Output

The increased penetration of solar photovoltaic (PV) energy sources into electric grids has increased the need for accurate modeling and prediction of solar irradiance and power production. Existing modeling and prediction techniques focus on long-term low-resolution prediction over minutes to years. This paper examines the stochastic modeling and short-term high-resolution prediction of solar irradiance and PV power output. We propose a stochastic state-space model to characterize the behaviors of solar irradiance and PV power output. This prediction model is suitable for the development of optimal power controllers for PV sources. A filter-based expectation-maximization and Kalman filtering mechanism is employed to estimate the parameters and states in the state-space model. The mechanism results in a finite dimensional filter which only uses the first and second order statistics. The structure of the scheme contributes to a direct prediction of the solar irradiance and PV power output without any linearization process or simplifying assumptions of the signal’s model. This enables the system to accurately predict small as well as large fluctuations of the solar signals. The mechanism is recursive allowing the solar irradiance and PV power to be predicted online from measurements. The mechanism is tested using solar irradiance and PV power measurement data collected locally in our lab.

Melin, Alexander M.↗

DOE OSTI2017

Design and analysis of embedded I and C for loop-scale magnetically suspended pump - 261

Improving nuclear reactor designs and fuel processing technologies for safer and more efficient operation require the development of new component designs. In particular, many of the advanced reactor design such as the molten salt reactors and high-temperature gas cooled reactors have operating environments beyond the ability of many currently commercially available components. To address this, new cross-cutting technologies need to be developed that will enable the design, fabrication, and reliable operation of new classes of reactor components. The Advanced Sensor Initiative of the Nuclear Energy Enabling Technologies initiative is investigating advanced sensor and control designs that are capable of operating in these extreme environments. Under this initiative Oak Ridge National Laboratory (ORNL) has been developing embedded instrumentation and control for extreme environments. To develop, test, and validate these new sensing and control techniques, ORNL is building a pump testbed with submerged magnetic bearings. The eventual goal is to apply these techniques to a high temperature (700 deg. C) canned rotor pump that utilizes active magnetic bearings to eliminate the need for mechanical bearings and seals. The technologies will benefit the Next Generation Power Plant, Advanced Reactor Concepts, and Small Modular Reactor programs. In this paper we will detail the design and analysis of the embedded I and C testbed with submerged magnetic bearings. Then we will analyze the fluid forces on the shaft. Finally, we will develop the radial and thrust bearing geometries needed to meet the force requirements. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2017

Performance Guaranteed Inertia Emulation forDiesel-Wind System Feed Microgrid via ModelReference Control

In this paper, a model reference control based inertia emulation strategy is proposed. Desired inertia can be precisely emulated through this control strategy so that guaranteed performance is ensured. A typical frequency response model with parametrical inertia is set to be the reference model. A measurement at a specific location delivers the information of disturbance acting on the diesel-wind system to the referencemodel. The objective is for the speed of the diesel-wind system to track the reference model. Since active power variation is dominantly governed by mechanical dynamics and modes, only mechanical dynamics and states, i.e., a swing-engine-governor system plus a reduced-order wind turbine generator, are involved in the feedback control design. The controller is implemented in a three-phase diesel-wind system feed microgrid. The results show exact synthetic inertia is emulated, leading to guaranteed performance and safety bounds.

Melin, Alexander M.↗

DOE OSTI2016

EMAT enhanced dispersion of particles in liquid

Particulate matter is dispersed in a fluid material. A sample including a first material in a fluid state and second material comprising particulate matter are placed into a chamber. The second material is spatially dispersed in the first material utilizing EMAT force. The dispersion process continues until spatial distribution of the second material enables the sample to meet a specified criterion. The chamber and/or the sample is electrically conductive. The EMAT force is generated by placing the chamber coaxially within an induction coil driven by an applied alternating current and placing the chamber and induction coil coaxially within a high field magnetic. The EMAT force is coupled to the sample without physical contact to the sample or to the chamber, by another physical object. Batch and continuous processing are utilized. The chamber may be folded within the bore of the magnet. Acoustic force frequency and/or temperature may be controlled.

36 MATERIALS SCIENCE↗

DOE OSTI2016

Chattanooga Electric Power Board Case Study Distribution Automation

In 2009, the U.S. Department of Energy under the American Recovery and Reinvestment Act (ARRA) awarded a grant to the Chattanooga, Tennessee, Electric Power Board (EPB) as part of the Smart Grid Investment Grant Program. The grant had the objective “to accelerate the transformation of the nation’s electric grid by deploying smart grid technologies.” This funding award enabled EPB to expedite the original smart grid implementation schedule from an estimated 10-12 years to 2.5 years. With this funding, EPB invested heavily in distribution automation technologies including installing over 1,200 automated circuit switches and sensors on 171 circuits. For utilities considering a commitment to distribution automation, there are underlying questions such as the following: “What is the value?” and “What are the costs?” This case study attempts to answer these questions. The primary benefit of distribution automation is increased reliability or reduced power outage duration and frequency. Power outages directly impact customer economics by interfering with business functions. In the past, this economic driver has been difficult to effectively evaluate. However, as this case study demonstrates, tools and analysis techniques are now available. In this case study, the impact on customer costs associated with power outages before and after the implementation of distribution automation are compared. Two example evaluations are performed to demonstrate the benefits: 1) a savings baseline for customers under normal operations1 and 2) customer savings for a single severe weather event. Cost calculations for customer power outages are performed using the US Department of Energy (DOE) Interruption Cost Estimate (ICE) calculator2. This tool uses standard metrics associated with outages and the customers to calculate cost impact. The analysis shows that EPB customers have seen significant reliability improvements from the implementation of distribution automation. Under normal operations, the investment in distribution automation has enabled a 43.5% reduction in annual outage minutes since 2012. This has led to an estimated total savings of $26.8 million per year. Examining a single severe weather event3, the distribution automation was able to restore power to 40,579 (nearly 56%) customers within 1–2 seconds and reduce outage minutes by 29.0%. This saved customers an estimated $23.2 million over the course of the storm.

24 POWER TRANSMISSION AND DISTRIBUTION↗

DOE OSTI2016

Embedded Sensors and Controls to Improve Component Performance and Reliability -- Loop-scale Testbed Design Report

Embedded instrumentation and control systems that can operate in extreme environments are challenging to design and operate. Extreme environments limit the options for sensors and actuators and degrade their performance. Because sensors and actuators are necessary for feedback control, these limitations mean that designing embedded instrumentation and control systems for the challenging environments of nuclear reactors requires advanced technical solutions that are not available commercially. This report details the development of testbed that will be used for cross-cutting embedded instrumentation and control research for nuclear power applications. This research is funded by the Department of Energy's Nuclear Energy Enabling Technology program's Advanced Sensors and Instrumentation topic. The design goal of the loop-scale testbed is to build a low temperature pump that utilizes magnetic bearing that will be incorporated into a water loop to test control system performance and self-sensing techniques. Specifically, this testbed will be used to analyze control system performance in response to nonlinear and cross-coupling fluid effects between the shaft axes of motion, rotordynamics and gyroscopic effects, and impeller disturbances. This testbed will also be used to characterize the performance losses when using self-sensing position measurement techniques. Active magnetic bearings are a technology that can reduce failures and maintenance costs in nuclear power plants. They are particularly relevant to liquid salt reactors that operate at high temperatures (700 C). Pumps used in the extreme environment of liquid salt reactors provide many engineering challenges that can be overcome with magnetic bearings and their associated embedded instrumentation and control. This report will give details of the mechanical design and electromagnetic design of the loop-scale embedded instrumentation and control testbed.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2016

Scalable Coordination and Control for Multiple Microgrids: Ten Month Progress Report

The incorporation of distributed energy resources into existing distribution systems provides make voltage and frequency regulation challenging for distribution system operators and in sufficient concentrations can destabilize the power grid. Re-configuring our distribution systems as a system of connected microgrids is one method for mitigating these instabilities. However, there is little economic reason for distribution system operators to undertake this complex upgrade of their systems. By looking beyond voltage, frequency, and power regulation for microgrids, new methods for controlling and operating microgrids can provide new functionality such as load flattening that will benefit distribution systems operators. This report details the initial research into new scalable coordination and control techniques that could be used to add this new functionality.

24 POWER TRANSMISSION AND DISTRIBUTION↗

DOE OSTI2016

Characterization and simulation of soft gamma-ray mirrors for their use with spent fuel rods at reprocessing facilities

The use of a grazing incidence optic to selectively reflect K-shell fluorescence emission and isotope-specific lines from special nuclear materials is a highly desirable nondestructive analysis method for use in reprocessing fuel environments. Preliminary measurements have been performed, and a simulation suite has been developed to give insight into the design of the x ray optics system as a function of the source emission, multilayer coating characteristics, and general experimental configurations. As a result, the experimental results are compared to the predictions from our simulation toolkit to illustrate the ray-tracing capability and explore the effect of modified optics in future measurement campaigns.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2016

Iron-based composition for magnetocaloric effect (MCE) applications and method of making a single crystal

A method of making a single crystal comprises heating a material comprising magnetic anisotropy to a temperature T sufficient to form a melt of the material. A magnetic field of at least about 1 Tesla is applied to the melt at the temperature T, where a magnetic free energy difference .DELTA.G.sub.m between different crystallographic axes is greater than a thermal energy kT. While applying the magnetic field, the melt is cooled at a rate of about 30.degree. C./min or higher, and the melt solidifies to form a single crystal of the material.

36 MATERIALS SCIENCE↗

DOE OSTI2015

Embedded Sensors and Controls to Improve Component Performance and Reliability -- Bench-scale Testbed Design Report

Embedded instrumentation and control systems that can operate in extreme environments are challenging due to restrictions on sensors and materials. As a part of the Department of Energy's Nuclear Energy Enabling Technology cross-cutting technology development programs Advanced Sensors and Instrumentation topic, this report details the design of a bench-scale embedded instrumentation and control testbed. The design goal of the bench-scale testbed is to build a re-configurable system that can rapidly deploy and test advanced control algorithms in a hardware in the loop setup. The bench-scale testbed will be designed as a fluid pump analog that uses active magnetic bearings to support the shaft. The testbed represents an application that would improve the efficiency and performance of high temperature (700 C) pumps for liquid salt reactors that operate in an extreme environment and provide many engineering challenges that can be overcome with embedded instrumentation and control. This report will give details of the mechanical design, electromagnetic design, geometry optimization, power electronics design, and initial control system design.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2014

Magneto-Acoustic Mixing Technology: A Novel Method of Processing Metal-Matrix Nanocomposites

In recent decades, nanoparticles have received substantial scientific attention due to their novel behavior and industrial applications, from quantum dots to catalysis.Synthesis of nanoparticles is often challenging, since they exist far from equilibrium with a high surface to volume ratio. This work investigates a novel nanoparticle fabrication methodology: combined reaction and acoustic cavitation abrasion of a solid in contact with a liquid. A mechanism is proposed by which particles are generated more effectively by the combination of reaction and cavitation than by either independently. In the current study, a novel method known as Magneto-Acoustic Mixing Technology (MAMT)[3] is used to produce nanometer to micron sized particles by chemical and acoustic mechanisms between diamond particles and a stainless steel surface in the presence of a metallic liquid, in this application Mg. This method demonstrates a number of advantages, including fabrication of novel chemistries and continuous particle production. This methodology is also easily adaptable to an in-situ nanoparticle generation mechanism for the production of metal matrix nanocomposites (MMnCs). In-situ particle generation methods like MAMT inherently limit particle agglomeration and improve the safety of nanocomposite fabrication by eliminating environmental contamination. In the current study, particle size, volume fraction, and chemistry are investigated, as well as the interaction of sonic power and chemical reaction.

36 MATERIALS SCIENCE↗

DOE OSTI2013

Embedded Sensors and Controls to Improve Component Performance and Reliability - System Dynamics Modeling and Control System Design

This report documents the current status of the modeling, control design, and embedded control research for the magnetic bearing canned rotor pump being used as a demonstration platform for deeply integrating instrumentation and controls (I&C) into nuclear power plant components. This pump is a highly inter-connected thermo/electro/mechanical system that requires an active control system to operate. Magnetic bearings are inherently unstable system and without active, moment by moment control, the rotor would contact fixed surfaces in the pump causing physical damage. This report details the modeling of the pump rotordynamics, fluid forces, electromagnetic properties of the protective cans, active magnetic bearings, power electronics, and interactions between different dynamical models. The system stability of the unforced and controlled rotor are investigated analytically. Additionally, controllers are designed using proportional derivative (PD) control, proportional integral derivative (PID) control, voltage control, and linear quadratic regulator (LQR) control. Finally, a design optimization problem that joins the electrical, mechanical, magnetic, and control system design into one problem to balance the opposing needs of various design criteria using the embedded system approach is presented.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2013

Supervisory Control System Architecture for Advanced Small Modular Reactors

This technical report was generated as a product of the Supervisory Control for Multi-Modular SMR Plants project within the Instrumentation, Control and Human-Machine Interface technology area under the Advanced Small Modular Reactor (SMR) Research and Development Program of the U.S. Department of Energy. The report documents the definition of strategies, functional elements, and the structural architecture of a supervisory control system for multi-modular advanced SMR (AdvSMR) plants. This research activity advances the state-of-the art by incorporating decision making into the supervisory control system architectural layers through the introduction of a tiered-plant system approach. The report provides a brief history of hierarchical functional architectures and the current state-of-the-art, describes a reference AdvSMR to show the dependencies between systems, presents a hierarchical structure for supervisory control, indicates the importance of understanding trip setpoints, applies a new theoretic approach for comparing architectures, identifies cyber security controls that should be addressed early in system design, and describes ongoing work to develop system requirements and hardware/software configurations.

Cetiner, Sacit M.↗