Miller, Christopher J. — Page 2

NASA NTRS2009

Testing and Performance Verification of a High Bypass Ratio Turbofan Rotor in an Internal Flow Component Test Facility

A 1/5 scale model rotor representative of a current technology, high bypass ratio, turbofan engine was installed and tested in the W8 single-stage, high-speed, compressor test facility at NASA Glenn Research Center (GRC). The same fan rotor was tested previously in the GRC 9x15 Low Speed Wind Tunnel as a fan module consisting of the rotor and outlet guide vanes mounted in a flight-like nacelle. The W8 test verified that the aerodynamic performance and detailed flow field of the rotor as installed in W8 were representative of the wind tunnel fan module installation. Modifications to W8 were necessary to ensure that this internal flow facility would have a flow field at the test package that is representative of flow conditions in the wind tunnel installation. Inlet flow conditioning was designed and installed in W8 to lower the fan face turbulence intensity to less than 1.0 percent in order to better match the wind tunnel operating environment. Also, inlet bleed was added to thin the casing boundary layer to be more representative of a flight nacelle boundary layer. On the 100 percent speed operating line the fan pressure rise and mass flow rate agreed with the wind tunnel data to within 1 percent. Detailed hot film surveys of the inlet flow, inlet boundary layer and fan exit flow were compared to results from the wind tunnel. The effect of inlet casing boundary layer thickness on fan performance was quantified. Challenges and lessons learned from testing this high flow, low static pressure rise fan in an internal flow facility are discussed.

VanZante, Dale E.↗

NASA NTRS2005

Fan Noise Source Diagnostic Test: Rotor Alone Aerodynamic Performance Results

The aerodynamic performance of an isolated fan or rotor alone model was measured in the NASA Glenn Research Center 9- by 15- Foot Low Speed Wind Tunnel as part of the Fan Broadband Source Diagnostic Test conducted at NASA Glenn. The Source Diagnostic Test was conducted to identify the noise sources within a wind tunnel scale model of a turbofan engine and quantify their contribution to the overall system noise level. The fan was part of a 1/5th scale model representation of the bypass stage of a current technology turbofan engine. For the rotor alone testing, the fan and nacelle, including the inlet, external cowl, and fixed area fan exit nozzle, were modeled in the test hardware; the internal outlet guide vanes located behind the fan were removed. Without the outlet guide vanes, the velocity at the nozzle exit changes significantly, thereby affecting the fan performance. As part of the investigation, variations in the fan nozzle area were tested in order to match as closely as possible the rotor alone performance with the fan performance obtained with the outlet guide vanes installed. The fan operating performance was determined using fixed pressure/temperature combination rakes and the corrected weight flow. The performance results indicate that a suitable nozzle exit was achieved to be able to closely match the rotor alone and fan/outlet guide vane configuration performance on the sea level operating line. A small shift in the slope of the sea level operating line was measured, which resulted in a slightly higher rotor alone fan pressure ratio at take-off conditions, matched fan performance at cutback conditions, and a slightly lower rotor alone fan pressure ratio at approach conditions. However, the small differences in fan performance at all fan conditions were considered too small to affect the fan acoustic performance.

Hughes, Christopher E.↗

NASA NTRS2003

Design and Test of Fan/Nacelle Models Quiet High-Speed Fan Design

The primary objective of the Quiet High-Speed Fan (QHSF) program was to develop an advanced high-speed fan design that will achieve a 6 dB reduction in overall fan noise over a baseline configuration while maintaining similar performance. The program applies and validates acoustic, aerodynamic, aeroelastic, and mechanical design tools developed by NASA, US industry, and academia. The successful fan design will be used in an AlliedSignal Engines (AE) advanced regional engine to be marketed in the year 2000 and beyond. This technology is needed to maintain US industry leadership in the regional turbofan engine market.

Miller, Christopher J.↗

NASA NTRS2003

Design and Test of Fan/Nacelle Models Quiet High-Speed Fan

The Quiet High-Speed Fan program is a cooperative effort between Honeywell Engines & Systems (formerly AlliedSignal Engines & Systems) and the NASA Glenn Research Center. Engines & Systems has designed an advanced high-speed fan that will be tested on the Ultra High Bypass Propulsion Simulator in the NASA Glenn 9 x 15 foot wind tunnel, currently scheduled for the second quarter of 2000. An Engines & Systems modern fan design will be used as a baseline. A nacelle model is provided that is characteristic of a typical, modern regional aircraft nacelle and meets all of the program test objectives.

Miller, Christopher J.↗

NASA NTRS2001

Overview of Propulsion Systems for a Mars Aircraft

The capabilities and performance of an aircraft depends greatly on the ability of the propulsion system to provide thrust. Since the beginning of powered flight, performance has increased in step with advancements in aircraft propulsion systems. These advances in technology from combustion engines to jets and rockets have enabled aircraft to exploit our atmospheric environment and fly at altitudes near the Earth's surface to near orbit at speeds ranging from hovering to several times the speed of sound. One of the main advantages of our atmosphere for these propulsion systems is the availability of oxygen. Getting oxygen basically "free" from the atmosphere dramatically increases the performance and capabilities of an aircraft. This is one of the reasons our present-day aircraft can perform such a wide range of tasks. But this advantage is limited to Earth; if we want to fly an aircraft on another planetary body, such as Mars, we will either have to carry our own source of oxygen or use a propulsion system that does not require it. The Mars atmosphere, composed mainly of carbon dioxide, is very thin. Because of this low atmospheric density, an aircraft flying on Mars will most likely be operating, in aerodynamical terms, within a very low Reynolds number regime. Also, the speed of sound within the Martian environment is approximately 20 percent less than it is on Earth. The reduction in the speed of sound plays an important role in the aerodynamic performance of both the aircraft itself and the components of the propulsion system, such as the propeller. This low Reynolds number-high Mach number flight regime is a unique flight environment that is very rarely encountered here on Earth.

Colozza, Anthony J.↗

NASA NTRS1996

Holographic Vibration Testing With Video/Computer Imaging

In improved system for holographic vibration testing, holographic interferograms indicating shapes of vibrational modes recorded by video camera under computer control. Results available almost immediately, and images distributed simultaneously to multiple computer terminals connected to vibration-testing computer via local-area network. Designed to replace prior photography-based system for identifying natural vibrational modes of propfan blades; adaptable to similar vibration testing of other objects.

Miller, Christopher J.↗

NASA NTRS1994

Holographic testing of composite propfans for a cruise missile wind tunnel model

Each of the approximately 90 composite propfan blades constructed for a 55 percent scale cruise missile wind tunnel model were holographically tested to obtain natural frequencies and mode shapes. These data were used not only for quality assurance, but also to select sets of similar blades for each blade row. Presented along with the natural frequency data is a description of a computer-based image processing system developed to supplement the photographic based system for holographic image analysis and storage. The new system is quicker and cheaper, the holograms are indexed better, and several engineers can access the data simultaneously. The only negative effect is a slight reduction in image resolution, which does not influence the end use.

Miller, Christopher J.↗

NASA NTRS1993

Investigation of advanced counterrotation blade configuration concepts for high speed turboprop systems. Task 5: Unsteady counterrotation ducted propfan analysis. Computer program user's manual

The primary objective of this study was the development of a time-marching three-dimensional Euler/Navier-Stokes aerodynamic analysis to predict steady and unsteady compressible transonic flows about ducted and unducted propfan propulsion systems employing multiple blade rows. The computer codes resulting from this study are referred to as ADPAC-AOACR (Advanced Ducted Propfan Analysis Codes-Angle of Attack Coupled Row). This report is intended to serve as a computer program user's manual for the ADPAC-AOACR codes developed under Task 5 of NASA Contract NAS3-25270, Unsteady Counterrotating Ducted Propfan Analysis. The ADPAC-AOACR program is based on a flexible multiple blocked grid discretization scheme permitting coupled 2-D/3-D mesh block solutions with application to a wide variety of geometries. For convenience, several standard mesh block structures are described for turbomachinery applications. Aerodynamic calculations are based on a four-stage Runge-Kutta time-marching finite volume solution technique with added numerical dissipation. Steady flow predictions are accelerated by a multigrid procedure. Numerical calculations are compared with experimental data for several test cases to demonstrate the utility of this approach for predicting the aerodynamics of modern turbomachinery configurations employing multiple blade rows.

Hall, Edward J.↗

NASA NTRS1990

Euler analysis comparison with LDV data for an advanced counter-rotation propfan at cruise

A fine mesh Euler solution of the F4/A4 unducted fan (UDF) model flowfield is compared with laser Doppler velocimeter (LDV) data taken in the NASA Lewis 8- by 6-Foot Supersonic Wind Tunnel. The comparison is made primarily at one axial plane downstream of the front rotor where the LDV particle lag errors are reduced. The agreement between measured and predicted velocities in this axial plane is good. The results show that a dense mesh is needed in the centerbody stagnation region to minimize entropy generation that weakens the aft row passage shock. The predicted radial location of the tip vortex downstream of the front rotor agrees well with the experimental results but the strength is overpredicted. With 40 points per chord line, the integrated performance quantities are nearly converged, but more points are needed to resolve passage shocks and flow field details.

Miller, Christopher J.↗

NASA NTRS1990

Euler analysis comparison with LDV data for an advanced counter-rotation propfan at cruise

A fine mesh Euler solution of the F4/A4 unducted fan (UDF) model flowfield is compared with laser Doppler velocimeter (LDV) data taken in the NASA Lewis 8- by 6-Foot Supersonic Wind Tunnel. The comparison is made primarily at one axial plane downstream of the front rotor where the LDV particle lag errors are reduced. The agreement between measured and predicted velocities in this axial plane is good. The results show that a dense mesh is needed in the centerbody stagnation region to minimize entropy generation that weakens the aft row passage shock. The predicted radial location of the tip vortex downstream of the front rotor agrees well with the experimental results but the strength is overpredicted. With 40 points per chord line, the integrated performance quantities are nearly converged, but more points are needed to resolve passage shocks and flow field details.

Miller, Christopher J.↗

NASA NTRS1988

Euler analysis of a swirl recovery vane design for use with an advanced single-rotation propfan

Recent work has demonstrated the propulsive efficiency improvement available from single- and counter-rotation propfans as compared with current technology high bypass ratio turbofans. The concept known as swirl recovery vanes (SRV) is examined through the use of a 3-D Euler code. At high speed cruise conditions, the SRV can improve the efficiency level of a single-rotation propfan, but a concern is to have adequate hub choke margin. The SRV was designed with 2-D methods and was predicted to have hub choking at Mach 0.8 cruise. The 3-D Euler analysis properly accounts for sweep effects and 3-D relief, and predicts that at cruise the SRV will recover roughly 5 percent of the 10 percent efficiency loss due to swirl and have a good hub choke margin.

Miller, Christopher J.↗

NASA NTRS1988

Euler analysis of a swirl recovery vane design for use with an advanced single-rotation propfan

Recent work has demonstrated the propulsive efficiency improvement available from single- and counter-rotation propfans as compared with current technology high bypass ratio turbofans. The concept known as swirl recovery vanes (SRV) is examined through the use of a 3-D Euler code. At high speed cruise conditions, the SRV can improve the efficiency level of a single-rotation propfan, but a concern is to have adequate hub choke margin. The SRV was designed with 2-D methods and was predicted to have hub choking at Mach 0.8 cruise. The 3-D Euler analysis properly accounts for sweep effects and 3-D relief, and predicts that at cruise the SRV will recover roughly 5 percent of the 10 percent efficiency loss due to swirl and have a good hub choke margin.

Miller, Christopher J.↗