Engineering topics

Morgan A Walker

Publications and source records attributed to Morgan A Walker.

11 records

NASA NTRS2023

Experimental Characterization of the Space Launch System Block 1B Liftoff and Transition Environment

A wind tunnel test was conducted at the NASA Langley Research Center 14- by 22-Foot Subsonic Tunnel to evaluate the liftoff and transition flow environment of the Space Launch System Block 1B launch vehicles and tower interference effects with the newly designed Mobile Launcher 2. This test leveraged several unique diagnostic capabilities, including eight distributed force and moment measurements on the launch tower tiers, new umbilical and crew access arm configurations, and unsteady pressure acquisition on the rocket nose in the cargo configuration. The tower loading revealed a strong impact of the SLS vehicle height on force coefficients for individual tiers. Although the umbilicals produced weak influence on the loading on both vehicle and launch tower, unsteady pressure measurements revealed a slight increase in fundamental pressure oscillation frequency at specific wind azimuth directions. Multimodal flow states were observed in the gap flow between the vehicle and solid rocket boosters, producing different load profiles along the vehicle that are now incorporated in the vehicle database. This phenomenon was investigated using time-series measurements of forces as well as tufts and smoke flow visualization.

Lee J Mears↗

NASA NTRS2023

Experimental Characterization of the Space Launch System Block 1B Liftoff and Transition Environment

SLS↗

NASA NTRSDate not supplied

Cross-Validation of Computational and Experimental Distributed Surface Pressures on the Space Launch System

This paper presents a new workflow for comparing experimental pressure-sensitive paint (PSP) data to computational fluid dynamic (CFD) simulations by way of mapping data from corresponding grids utilizing interpolation methods. In addition to generating quantitative and qualitative point-to-point comparisons between PSP and CFD data, this workflow extracts sectional loading data from both grids and generates lineload comparison charts for corresponding PSP and CFD runs. Experimental PSP data presented in this paper were taken from a 2016 NASA Ames Research Center Unitary Plan Wind Tunnel 11- by 11-Foot Transonic WindTunnel Facility test of the NASA Space Launch System. CFD simulation data for comparison purposes were generated using the FUN3D code. Overall, interpolation onto PSP grids versus CFD grids yields comparable surface pressure fields. However, lineload comparisons are easier to make on the CFD grid-mapped data due to the grid topology and the current capabilities of the lineload analysis tools at NASA Langley Research Center. This workflow is written using contemporary software (Python, Tecplot, PyTecplot), is compatible with existing tools at NASA Langley, and is developed to be adaptable depending on the situation.

SLS↗

NASA NTRSDate not supplied

Experimental Identification of Bistable Flow States on the Space Launch System at Liftoff Conditions

Time-averaged global force and moment measurements in wind tunnel tests can obscure complex flow dynamics, including bistability phenomena. This paper presents a detailed analysis into the potential cause of previously unobserved discrepancies among repeat runs during the 202114- by 22-Foot Subsonic Tunnel test of the Space Launch System. During the test, it was observed that liftoff configuration repeatability was not as strong as expected when compared to previous tests. These discrepancies occurred between wind angle azimuths of approximately 150◦ and 210◦, as well as between 330◦ and 30◦. After ruling out common confounding factors such as instrumentation hysteresis and temperature, it was hypothesized that the lack of repeatability was caused by the Coandă effect producing a bistable flow state at different locations between the cylindrical rocket centerbody and solid rocket boosters during the acquisition of data. Evidence to support this hypothesis is provided in this paper in the form of time-averaged force and moment coefficient data, time-dependent force and moment coefficient data, and still images from smoke flow and tuft flow visualization runs.

SLS↗

NASA NTRSDate not supplied

Unsteady Surface Pressures on the Space Launch System Block 1B Cargo Liftoff Configuration

A 1.75%-scale model of the NASA Space Launch System Block 1B Cargo vehicle was tested at the NASA Langley Research Center 14- by 22-Foot Subsonic Tunnel. These experiments provided a test bed for validating unsteady surface pressure measurements acquired via lengths of pressure tubing and an ESP pressure scanner. Pressure was measured using an azimuthal array of pressure taps located on the nose of the Block 1B Cargo vehicle. Unique flow physics were observed in the wind tunnel test, especially the interaction between the launch vehicle and the support tower, which produced strong oscillations that were absent in the vehicle-alone configuration. It is suspected that a wake interaction produced resonant flow response when the tower is immediately downstream of the vehicle, and coherent pressure fluctuations were observed at all pressure taps in the azimuthal array.

Lee J Mears↗

NASA NTRSDate not supplied

Evaluating the Utility of Pressure Scanners for Unsteady Pressure Measurements in Wind Tunnel Characterization of the Space Launch System

In many aerodynamic measurement applications, the ability to make time-accurate measurements with pressure scanners provides practical advantages over making the same measurements directly using flush-mounted transducers. The pneumatic distortion due to the tubing between the sensing module and surface port limits the usefulness of such measurements to averaged, steady data only. This issue has restricted the application of pressure scanners for unsteady pressure measurements in wind tunnel and flight-testing applications. The Wiener-filtered inverse system response model has been proven to be effective in reconstructing complex unsteady pressure signals acquired remotely using pressure scanners. In this work, the feasibility of using pressure scanning systems for time-resolved pressure measurements in the NASA Langley 14- by 22-Foot Subsonic Wind Tunnel was evaluated. Results demonstrated good agreement between the reference transducers and reconstructed pressure scanner measurements up to frequencies of approximately 500 Hz.

Unsteady pressure↗

NASA NTRSDate not supplied

Improved Techniques for Measuring Static Ground Wind Loads on the NASA Space Launch System Mobile Launcher 2

Vertical distribution of static ground wind loads was directly measured on Mobile Launcher ground support hardware to the NASA Space Launch System (SLS) at 1.75% scale in the Langley Research Center 14- by 22-Foot Subsonic Tunnel. Low-speed wind tunnel testing in the liftoff phase of flight was conducted for the SLS Block 1B family of rockets with their associated ground support systems. Improved methods for measuring and estimating static ground wind loads on the launch tower assembly are introduced in detail. A novel, distributed loads measurement technique is introduced and compared against lower-fidelity, previously utilized methods.

Ground Wind Loads↗

NASA NTRSDate not supplied

Experimental and Computational Examination of the Coandă Effect on the Space Launch System at Liftoff Conditions

During development of an aerodynamic database to cover ground wind loads, uncertaintyquantification to account for the Coandă effect forced a closer look into how this phenomenonmanifests on the Space Launch System. Aerodynamic data collected across the life of the pro-gram is explored to look for trends and the ability to characterize not just the bounds of forcesand moments but also better understand their distributions. Experimental data collected inthe NASA Langley 14- by 22-Foot Subsonic Tunnel is used to explore integrated forces andmoments. This is followed up by a similar exploration using computational data generatedusing the Kestrel flow solver. After a survey of the data at large which confirms the existenceof the Coandă states throughout the history of the program, a few highlighted cases are usedto characterize the flow physics. This characterization is used to summarize how each Coandăstate is predicted to load the vehicle

Coandă Effect↗

NASA NTRSDate not supplied

Overview of the High Reynolds Number Ascent Wind Tunnel Test of the Space Launch System at the National Transonic Facility

Transonic, high Reynolds number wind tunnel testing for the Space Launch System (SLS) ascent flight environment was conducted in the National Transonic Facility (NTF) at the NASA Langley Research Center from December 2019 to April 2021. The test was sponsored by the SLS Program and the NASA Engineering & Safety Center with the ob- jective of assessing and characterizing Reynolds number effects on the ascent aerodynamics of the SLS launch vehicle. The cryogenic test article was a 1.75%-scale representation of the SLS Block 1 Cargo configuration that was fabricated mostly out of stainless steel, but with several additive-manufactured components including the Solid Rocket Booster (SRB) attach brackets and the SRB nozzles. This was the first use of additive manufacturing on structural components of a cryogenic model in the NTF, therefore post-fabrication material testing and inspections were performed to satisfy safety requirements. Force & moment and surface pressure data were acquired for Mach numbers between 0.50 and 0.95 over a range of Reynolds numbers based on core stage diameter between 2x10^6 and a maximum of 40x10^6 corresponding to 45% of flight Reynolds number. Additionally, flow visualization data using Pressure Sensitive Paint were acquired with a focus on the SRB forward attach area, which is susceptible to Reynolds number sensitivity at transonic speeds. This pa- per provides an overview of the test campaign including details on the unique test article and the experimental setup and test execution. General test findings and observations are also presented, but the majority of the test results and data analyses are provided in a companion paper.

Space Launch System↗

NASA NTRSDate not supplied

Improved Techniques for Measuring Static Ground Wind Loads on the NASA Space Launch System Mobile Launcher 2

Explore the source record for details and available documents.

SLS↗

NASA NTRSDate not supplied

Force and Moment Analysis for the High Reynolds Number Wind Tunnel Test of the Space Launch System at Ascent Conditions

A high Reynolds number test of the Space Launch System was performed at the NASA Langley National Transonic Facility (NTF). The objective of the test was to use the cryogenic testing capabilities of the NTF to acquire data over the largest range of Reynolds numbers possible with a specific focus on the Reynolds numbers closest to flight conditions. The test was performed at Mach numbers from 0.50 to 0.95 which corresponds to the ascent portion of flight for the SLS vehicle. Force and moment data showed that pitching and yawing moment were sensitive to Reynolds number effects over the full range of Mach and Reynolds numbers tested. Axial force also showed sensitivity to Reynolds number with the largest differences seen between Mach 0.50 to 0.90. Surface pressure data showed the highest sensitivity to Reynolds number in the vicinity of the solid rocket booster forward attach region.

Space Launch System↗