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Morris, Don H.

Publications and source records attributed to Morris, Don H..

Characterization of Two-Dimensionally Braided Composites Subject to Static and Fatigue Loading

This paper presents a characterization of damage processes in four different two-dimensionally braided architectures consisting of graphite fibers in an epoxy matrix, subjected to both static and fatigue loading. Both notched and unnotched specimens were tested from each architecture. Damage mechanisms in static compression testing were found to range from matrix cracking in an architecture controlled by shearing characteristics of the matrix to axial fiber bundle kinking and splitting in architectures controlled by unidirectional fiber bundles. In both static tension and tension-tension fatigue testing, it was found that all architectures sustained the same basic damage types and progression sequences. The first types of damage to occur were splits in the braider bundles and cracks in the resin rich areas. Once a sufficient density of this type of damage had occurred, the axial bundles began to disbond from the surrounding constituents, and continued to do so until ultimate failure. One architecture sustained an additional mode of failure, which involved splitting of the axial bundles along their length. Varied degrees of notch sensitivity were found among the different architectures. In one architecture, this was attributed to differences found in the stacking of the individual plys of the braided architecture. As the density of axial bundles adjacent to the notch increased, the rate of stiffness loss increased and the life decreased.

Burr, Scott T.↗

Damage development under compression-compression fatigue loading in a stitched uniwoven graphite/epoxy composite material

Damage initiation and growth under compression-compression fatigue loading were investigated for a stitched uniweave material system with an underlying AS4/3501-6 quasi-isotropic layup. Performance of unnotched specimens having stitch rows at either 0 degree or 90 degrees to the loading direction was compared. Special attention was given to the effects of stitching related manufacturing defects. Damage evaluation techniques included edge replication, stiffness monitoring, x-ray radiography, residual compressive strength, and laminate sectioning. It was found that the manufacturing defect of inclined stitches had the greatest adverse effect on material performance. Zero degree and 90 degree specimen performances were generally the same. While the stitches were the source of damage initiation, they also slowed damage propagation both along the length and across the width and affected through-the-thickness damage growth. A pinched layer zone formed by the stitches particularly affected damage initiation and growth. The compressive failure mode was transverse shear for all specimens, both in static compression and fatigue cycling effects.

Vandermey, Nancy E.↗

Surface crack analysis applied to impact damage in a thick graphite/epoxy composite

The residual tensile strength of a thick graphite/epoxy composite with impact damage was predicted using surface crack analysis. The damage was localized to a region directly beneath the impact site and extended only part way through the laminate. The damaged region contained broken fibers, and the locus of breaks in each layer resembled a crack perpendicular to the direction of the fibers. In some cases, the impacts broke fibers without making a visible crater. The impact damage was represented as a semi-elliptical surface crack with length and depth equal to that of the impact damage. The maximum length and depth of the damage were predicted with a stress analysis and a maximum shear stress criterion. The predictions and measurements of strength were in good agreement.

Poe, Clarence C., Jr.↗

Predicting the strength of filament-wound specimens with surface cuts

The notched strength of filament-wound composite specimens was determined for coupons with various sized semielliptic surface notches. When the part-through notches did not cut the first 0-deg layer the strength was independent of the size of the notch and was equal to the unnotched tensile strength. When the cut penetrated 0-deg layers, the specimens failed in a two-part failure mode. The first part of the failure was modeled using fracture mechanics and a straight line tangent to the fracture mechanics solution, and the second part of the failure was modeled using a failure criterion that accounted for the moduli of 0-deg and helical layers.

Morris, Don H.↗

Analytical and experimental investigation of the notched strength of thick laminates with surface notches

Experimental and analytical investigations of the fracture of a graphite/epoxy laminate with part-through semielliptic surface notches have been conducted. Experimental values of notched strength were determined for a variety of notch aspect ratios and notch depths. Analytical predictions of laminate failure were obtained from three different models. The three models were equally successful in predicting the fracture of laminates with deep notches. The experimental results of laminates with shallow notches indicated more notch sensitivity (that is greater strength reduction) than did the analytical models.

Harris, Charles E.↗

An experimental investigation of the fracture behavior of thick, notched laminated composites

The fracture of high-modulus fiber-reinforced graphite/epoxy laminates with machined crack-like notches is discussed. An experimental program was conducted, in which stacking sequence,laminate thickness, notch size, and specimen configuration have been investigated. This research has led to the fundamental observation that heterogeneity significantly effects the fracture of thin laminates but has a relatively insignificant effect on the fracture of thick laminates. The results of this program are reviewed with the emphasis on the notch sensitivity and design of thick laminates.

Harris, Charles E.↗

Comparisons of various configurations of edge delamination test for interlaminar fracture toughness

Tests were performed on brittle (T300/5208) and toughened-matrix (T300/BP907) graphite/epoxy laminates using various configurations of edge delamination tension (EDT) test specimens in order to assess the usefulness of each configuraion for measuring interlaminar fracture toughness. All configurations of the EDT test are found to be useful for ranking the delamination resistance of composites with different matrix systems. An analysis of test results suggests that delamination is governed by a linear failure criterion relating strain energy release components GI and GII.

O'Brien, T. Kevin↗

A fractographic investigation of the influence of stacking sequence on the strength of notched laminated composites

The fracture behavior of T300/5208 CFRP laminate panels with 12 different combinations of ply orientation and stacking sequence is investigated experimentally, using optical microscopy, SEM, and X-ray radiography to characterize the notch-tip damage zones and fracture surfaces of center-cracked tension specimens subjected to tensile loading at constant crosshead displacement rate 20 micron/s. The results are presented graphically and analyzed in detail. Significant differences in notched strength are found for different ply fiber orientations and stacking sequences; the laminates with few major delaminations had a greater percentage of fracture due to broken fibers and also higher notched strength.

Harris, Charles E.↗