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Muppidi, Suman

Publications and source records attributed to Muppidi, Suman.

At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2019

A Discussion of the Need to Sustain Mission Ready TPS and for Continued Development of Innovative Entry System Technologies

Flight proven entry system and TPS technologies are critical for the successful execution of in-situ science missions at Venus. Emerging new technologies point to new possibilities and offer innovative approaches to delivering small satellites for orbital science. Venus entry can be very demanding and there are only a few flight proven TPS, some developed by Industry and others by NASA, capable of meeting the mission needs. NASA developed TPS has predominately been transferred to Industry and it is assumed industry will maintain the fabrication capability. However, lack of mission needs may result in obsolence of TSP fabrication capability if there is no money and no motivation. Even within NASA, its' expertise could be diverted to higher priority objectives and thereby the readiness for particular material systems can be impacted or lost. Atrophy of capabilities can come about in other ways as well such as changes to raw materials. Even small manufacturing process changes can demand requalification and TRL may be degraded. Carbon-Phenolic is a text book example. After a long period of absence of US Venus missions, VEXG and the Science community is making the case for future missions. It is insufficient to assume the TSP technologies will be there in 5 or 10 years without active and continual planning and assessment. After Galileo, Carbon-Phenolic materials and fabrication skills were allowed to atrophy. Then when missions needed it, in early 2000, it was no longer possible to make the heritage Carbon-Phenolic. What do we need to do? The first step is to advocate for the establishment of TPS readiness assess-ment. The assessment will involve understanding threats and opportunities, and the development of risk mitigation strategies. VEXAG needs to advocate for such an active monitoring of the needed capabilities, assessment of emerging risks and development of risk mitigation strategies with implementation plans. Such an approach reduces the threat of material obsolence and helps maintain the availability of entry system and TPS technology capabilities, both old and new. Venus probes, landers, balloons and other variable altitude missions, and skimmer missions such as "Cu-pid's Arrow" as well as aerocapture missions to deliver small spacecraft require qualified entry systems and ablative TPS. VEXAG advocated for HEEET in 2013/2014 and the community is well versed with the need to sustain it. But, other TPS that need to be sustained may not be apparent to VEXAG community. The following figure summarizes the ablative TPS capabilities vs Venus mission needs for both primary heatshield and backshell.

Venkatapathy, Ethiraj↗
NASA NTRS2019

Sustaining Mature Entry System Technologies Crucial for Future In-Situ Venus Missions

Severe entry environments at Venus are a key challenge for all missions employing probes, landers, areal platforms, aerocapture and atmospheric skimming. Three specific mature technologies, PICA, HEEET, and ADEPT, are enablers for Venus in-situ missions but are at risk of atrophy or loss if not maintained. All three technologies were NASA-developed in partnership with US industry and rely on both organizations for intellectual property. These technologies are needed only for NASA missions and lack applicability elsewhere. NASA has experienced the loss of prior TPS technologies due to lack of use, including Apollo’s Avcoat (re-created at enormous expense for Orion) and Pioneer-Venus’ heritage carbon phenolic. Given the low flight cadence for planetary entry missions overall and the lack of non-NASA uses for these technologies, there is a real concern for the sustainment of key entry technologies.

Venakatapathy, Ethiraj↗
NASA NTRS2019

Aerodynamic Performance of Supersonic Parachutes Behind Slender Bodies

NASA's ASPIRE (Advanced Supersonic Parachute Inflation Research Experiments) project was launched to investigate the supersonic deployment, inflation and aerodynamics of full-scale disk-gap-band (DGB) parachutes. Three flight tests (October 2017, March 2018 and July 2018) deployed and examined parachutes meant for the upcoming "Mars 2020" mission. Mars-relevant conditions were achieved by performing the tests at high altitudes over Earth on a sounding rocket platform, with the parachute deploying behind a slender body (roughly 1/6-th the diameter of the capsule that will use this parachute for descent at Mars). All three tests were successful and delivered valuable data and imagery on parachute deployment and performance. CFD simulations were used in designing the flight test, interpreting the flight data, and extrapolating the results obtained during the flight test to predict parachute behavior at Mars behind a blunt capsule. This presentation will provide a brief overview of the test program and flight test data, with emphasis on differences in parachute performance due to the leading body geometry.

Muppidi, Suman↗
NASA NTRS2019

ASPIRE Aerodynamic Models and Flight Performance

The Advanced Supersonic Parachute Inflation Research Experiments (ASPIRE) project waslaunched to develop the capability for testing supersonic parachutes at Mars-relevant conditions.Three initial parachute tests, targeted as a risk-reduction activity for NASA's upcoming Mars2020 mission, successfully tested two candidate parachute designs and provided valuable data onparachute inflation, forces, and aerodynamic behavior. Design of the flight tests depended onflight mechanics simulations which in turn required aerodynamic models for the payload, andthe parachute. Computational Fluid Dynamics (CFD) was used to generate these models preflightand they are compared against the flight data after the tests. For the payload, thereconstructed aerodynamic behavior is close to the pre-flight predictions, but the uncertaintiesin the reconstructed data are high due to the low dynamic pressures and accelerations duringthe flight period of comparison. For the parachute, the predicted time to inflation agrees wellwith the pre-flight model; the peak aerodynamic force and the steady state drag on the parachuteare within the bounds of the pre-flight models, even as the models over-predict the parachutedrag at supersonic Mach numbers. Notably, the flight data do not show the transonic dragdecrease predicted by the pre-flight model. The ASPIRE flight tests provide previouslyunavailable valuable data on the performance of a large full-scale parachute behind a slenderleading body at Mars-relevant Mach number, dynamic pressure and parachute loads. TheASPIRE results are used to propose a new model for the parachute drag behind slender bodiesto aid future experiments.

Muppidi, Suman↗
NASA NTRS2019

ASPIRE Aerodynamic Models and Flight Performance

The Advanced Supersonic Parachute Inflation Research Experiments (ASPIRE) project waslaunched to develop the capability for testing supersonic parachutes at Mars-relevant conditions.Three initial parachute tests, targeted as a risk-reduction activity for NASA's upcomingMars2020 mission, successfully tested two candidate parachute designs and provided valuabledata on parachute inflation, forces, and aerodynamic behavior. Design of the flight tests dependedon flight mechanics simulations which in turn required aerodynamic models for the payload, andthe parachute. Computational Fluid Dynamics (CFD) was used to generate these models preflightand are compared against the flight data after the tests. For the payload, the reconstructedaerodynamic behavior is close to the pre-flight predictions, but the uncertainties in thereconstructed data are high due to the low dynamic pressures and accelerations during the flightperiod of comparison. For the parachute, the predicted time to inflation agrees well with the preflightmodel; the peak aerodynamic force and the steady state drag on the parachute are withinthe bounds of the pre-flight models, even as the models over-predict the parachute drag atsupersonic Mach numbers. Notably, the flight data does not show the transonic drag decreasepredicted by the pre-flight model. The ASPIRE flight tests provide previously unavailablevaluable data on the performance of a large full-scale parachute behind a slender leading bodyat Mars-relevant Mach number, dynamic pressure and parachute loads. This data is used topropose a new model for the parachute drag behind slender bodies to aid future experiments.

Muppidi, Suman↗
NASA NTRS2018

Performance of Supersonic Parachutes behind Slender Bodies

NASA's ASPIRE (Advanced Supersonic Parachute Inflation ResearchExperiments) project is investigating the supersonic deployment, inflation andaerodynamics of full-scale disk-gap-band (DGB) parachutes. The first two flight tests werecarried out in October 2017 and March 2018, while a third test is planned for the fall of 2018. Inthese tests, Mars-relevant conditions are achieved by deploying the parachutes at high altitudesover Earth using a sounding rocket test platform. As a result, the parachute is deployed behind aslender body (roughly 1/6-th the diameter of the capsule that will use this parachute for descentat Mars). Because there is limited flight and experimental data for supersonic DGBs behindslender bodies, the development of the parachute aerodynamic models was informed by CFDsimulations of both the leading body wake and the parachute canopy. This presentation willdescribe the development of the pre-flight parachute aerodynamic models and compare preflightpredictions with the reconstructed performance of the parachute during the flight tests.Specific attention will be paid to the differences in parachute performance behind blunt andslender bodies.

Muppidi, Suman↗
NASA NTRS2018

Performance of Supersonic Parachutes Behind Slender Bodies

NASA’s ASPIRE (Advanced Supersonic Parachute Inflation Research Experiments) project is investigating the supersonic deployment, inflation and aerodynamics of full-scale disk-gap-band (DGB) parachutes. The first two flight tests were carried out in October 2017 and March 2018, while a third test is planned for the fall of 2018. In these tests, Mars-relevant conditions are achieved by deploying the parachutes at high altitudes over Earth using a sounding rocket test platform. As a result, the parachute is deployed behind a slender body (roughly 1/6-th the diameter of the capsule that will use this parachute for descent at Mars). Because there is limited flight and experimental data for supersonic DGBs behind slender bodies, the development of the parachute aerodynamic models was informed by CFD simulations of both the leading body wake and the parachute canopy. This presentation will describe the development of the pre-flight parachute aerodynamic models and compare pre-flight predictions with the reconstructed performance of the parachute during the flight tests. Specific attention will be paid to the differences in parachute performance behind blunt and slender bodies.

CFD↗
NASA NTRS2018

Modeling and Flight Performance of Supersonic Disk-Gap-Band Parachutes in Slender Body Wakes

NASA's ASPIRE (Advanced Supersonic Parachute Inflation Research and Experiments) project is investigating the supersonic deployment and inflation of full-scale parachutes. To achieve Mars-relevant conditions, the parachutes are deployed at high altitudes over Earth on a sounding rocket platform. During the flight test, Disk-Gap-Band parachutes of 21.5 meter diameter are deployed behind a slender payload 1/6th the diameter of the blunt Mars2020 capsule. Due to the differences in leading body geometry between the test flight and a parachute deployment at Mars, high fidelity numerical simulations of slender and blunt bodywakes, and of rigid parachutes behind them, were used to understand differences and similarities in the flow and the effect on parachute drag. The slender body wake is thinner, closes earlier, and presents a smaller wake deficit. Thus, a parachute deployed in the wake of a slender body is more likely to see a higher dynamic pressure than a parachute deployed behind a blunt body. In the presence of a parachute, the interaction of the unsteady wake with the parachute bow shock is stronger behind the blunt body. Simulations yield highly unsteady forces on the parachute, which was modeled as a rigid body. The mean parachute force behind a slender body is between 3 and 12 percent higher than behind a blunt body, depending on the angle of the parachute with the flow. As the angle of incidence increases, more of the parachute moves out of the leading body wakes, decreasing the sensitivity to leading body shape. To compare the flow past parachutes in Earth's and Mars' atmospheres, simulations were also performed in CO2. At the Mach number considered (1.75), the shock standoff distance ahead of the parachute, post-shock jump conditions, and the resulting parachute forces were found to be very similar in both air and CO2, indicating that a high altitude test is a good proxy for a Mars descent. The results of these numerical simulations and available data on past flight and wind tunnel tests of supersonic Disk-Gap-Band parachutes behind slender bodies were used to generate a parachute drag model for ASPIRE, which in turn was used to help design the flight test. The first flight test occurred in October 2017. The parachute was successfully deployed at Mach 1.77 and an altitude of 42 kilometers. Test instrumentation provided the atmospheric conditions, test vehicle trajectory, and the loads on the parachute along with detailed high-resolution imagery of the inflation process. Reconstruction of the flight test indicated that the measured forces on the parachute were within the model's bounds, although the model over-predicted the parachute force during the first few seconds. The parachute forces during the long subsonic period were well-predicted by the ASPIRE drag model.

Muppidi, Suman↗
NASA NTRS2018

ASPIRE Aerodynamic Models and Flight Performance

NASA's Advanced Supersonic Parachute Inflation Research Experiments (ASPIRE) project was established to test full-scale supersonic parachutes at Mars-relevant conditions, as a risk-reduction activity for NASA's upcomingMars2020 mission. Deployment and inflation of Disk-Gap-Band (DGB) parachutes were examined at Mach number and dynamic pressure conditions relevant to Mars2020, using a sounding rocket platform. The flight tests examined two parachutes: a build-to-print version of the parachute used by the Mars Science Laboratory and a strengthened version of this parachute that has the same geometry but differs in materials and construction. The first flight test (SR01) of the built-to-print parachute took place on October 4, 2017, followed by the first test of the strengthened parachute during flight SR02 on March 31, 2018. A second test of the strengthened parachute with a higher target load, SR03, took place on September 7, 2018. Over the sequence of the three tests, the parachute was exposed to increasing aerodynamic loads with the peak load during SR03 being significantly larger than is expected during a Martian descent. All three tests were successful: the parachute deployment and inflation occurred at the intended conditions, the measurement systems performed as designed and provided the data, and the parachutes survived the aerodynamic loads they were exposed to. The flight tests yielded valuable data on parachute forces and high-speed imagery of the deployment and inflation process.

Parachute↗
NASA NTRS2017

Verification of the Icarus Material Response Tool

Due to the complex physics encountered during reentry, material response solvers are used for two main purposes: improve the understanding of the physical phenomena; and design and size thermal protection systems (TPS). Icarus, is a three dimensional, unstructured material response tool that is intended to be used for design while maintaining the flexibility to easily implement physical models as needed. Because TPS selection and sizing is critical, it is of the utmost importance that the design tools be extensively verified and validated before their use. Verification tests aim at insuring that the numerical schemes and equations are implemented correctly by comparison to analytical solutions and grid convergence tests.

ablation↗
NASA NTRS2017

Development of an Unstructured, Three-Dimensional Material Response Design Tool

A preliminary verification and validation of a new material response model is presented. This model, Icarus, is intended to serve as a design tool for the thermal protection systems of re-entry vehicles. Currently, the capability of the model is limited to simulating the pyrolysis of a material as a result of the radiative and convective surface heating imposed on the material from the surrounding high enthalpy gas. Since the major focus behind the development of Icarus has been model extensibility, the hope is that additional physics can be quickly added. The extensibility is critical since thermal protection systems are becoming increasing complex, e.g. woven carbon polymers. Additionally, as a three-dimensional, unstructured, finite-volume model, Icarus is capable of modeling complex geometries as well as multi-dimensional physics, which have been shown to be important in some scenarios and are not captured by one-dimensional models. In this paper, the mathematical and numerical formulation is presented followed by a discussion of the software architecture and some preliminary verification and validation studies.

Material Response Model↗
NASA NTRS2017

Development of a Three-Dimensional, Unstructured Material Response Design Tool

A preliminary verification and validation of a new material response model is presented. This model, Icarus, is intended to serve as a design tool for the thermal protection systems of re-entry vehicles. Currently, the capability of the model is limited to simulating the pyrolysis of a material as a result of the radiative and convective surface heating imposed on the material from the surrounding high enthalpy gas. Since the major focus behind the development of Icarus has been model extensibility, the hope is that additional physics can be quickly added. This extensibility is critical since thermal protection systems are becoming increasing complex, e.g. woven carbon polymers. Additionally, as a three-dimensional, unstructured, finite-volume model, Icarus is capable of modeling complex geometries. In this paper, the mathematical and numerical formulation is presented followed by a discussion of the software architecture and some preliminary verification and validation studies.

Thermal Protection System↗
NASA NTRS2016

Post-Flight Assessment of Avcoat Thermal Protection System for the Exploration Flight Test-1

On December 5, 2014 NASA conducted the first flight test of its next generation human-class Orion spacecraft. The flight was called the Exploration Flight Test -1 (EFT-1) which lasted for 4 hours and culminated into a re-entry trajectory at 9 km/s. This flight test of the 5-meter Orion Crew Module demonstrated various sub-systems including the Avcoat ablative thermal protection system (TPS) on the heat shield. The Avcoat TPS had been developed from the Apollo-era recipe with a few key modifications. The engineering for thermal sizing was supported by modeling, analysis, and ground tests in arc jet facilities. This paper will describe a postlfight analysis plan and present results from post-recovery inspections, data analysis from embedded sensors, TPS sample extraction and characterization in the laboratory. After the recovery of the vehicle, a full photographic survey and surface scans of the TPS were performed. The recovered vehicle showed physical evidence of flow disturbances, varying degrees of surface roughness, and excessive recession downstream of compression pads. The TPS recession was measured at more than 200 locations of interest on the Avcoat surface. The heat shield was then processed for sample extraction prior to TPS removal using the 7-Axis Milling machine at Marshall Space Flight Center. Around 182 rectangular TPS samples were extracted for subsequent analysis and investigation. The final paper will also present results of sample analysis. The planned investigation includes sidewall imaging, followed by image analysis to characterize TPS response by quantifying different layers in the char and pyrolysis zones. A full postmortem of the instrumentation and sensor ports will also be performed to confirm no adverse effects due to the sensors themselves. A subset of the samples will undergo structural testing and perform detailed characterization of any cracks and integrity of gore seams. Finally, the material will be characterized with layer-by-layer density measurements and SEM investigations to evaluate material morphology at microstructural level including identification of elements and compounds.

Aerothermodynamics↗
NASA NTRS2016

Aerodynamic Models for the Low Density Supersonic Decelerator (LDSD) Test Vehicles

An overview of aerodynamic models for the Low Density Supersonic Decelerator (LDSD) Supersonic Flight Dynamics Test (SFDT) campaign test vehicle is presented, with comparisons to reconstructed flight data and discussion of model updates. The SFDT campaign objective is to test Supersonic Inflatable Aerodynamic Decelerator (SIAD) and large supersonic parachute technologies at high altitude Earth conditions relevant to entry, descent, and landing (EDL) at Mars. Nominal SIAD test conditions are attained by lifting a test vehicle (TV) to 36 km altitude with a helium balloon, then accelerating the TV to Mach 4 and 53 km altitude with a solid rocket motor. Test flights conducted in June of 2014 (SFDT-1) and 2015 (SFDT-2) each successfully delivered a 6 meter diameter decelerator (SIAD-R) to test conditions and several seconds of flight, and were successful in demonstrating the SFDT flight system concept and SIAD-R technology. Aerodynamic models and uncertainties developed for the SFDT campaign are presented, including the methods used to generate them and their implementation within an aerodynamic database (ADB) routine for flight simulations. Pre- and post-flight aerodynamic models are compared against reconstructed flight data and model changes based upon knowledge gained from the flights are discussed. The pre-flight powered phase model is shown to have a significant contribution to off-nominal SFDT trajectory lofting, while coast and SIAD phase models behaved much as predicted.

Van Norman, John W.↗