Engineering topics
Narayanan, Ranga
Publications and source records attributed to Narayanan, Ranga.
Levitation Experiments on ISS: Science and Applications
Levitation experiments on the International Space Station (ISS) are ongoing. The European Space Agency (ESA) Materials Science Laboratory Electromagnetic Levitator (MSL-EML) has been in operation since 2015. US investigators are on several of the European Topical Teams and have been heavily involved with the experiments since 2009. The experiments include magneto-hydrodynamic (MHD) modeling of macro-convection, the effects of convection on microstructure, investigation of metallic glass formation, and much more. Recently NASA selected four proposals to the MaterialsLab NASA Research Announcement (NRA) for experiments on the Japan Aerospace eXploration Agency (JAXA) Electrostatic Levitation Furnace (ELF), which was launched to the ISS in 2015. It is estimated that the four US investigators will have flight experiments on ELF within the next few years. The experiments range from a novel method to measure interfacial tension to investigations of thermophysical properties of metals, metal oxides, and non-linear optical materials. Using the MSL-EML and ELF, US investigators are studying a wide range of NASA exploration-relevant materials. Levitation experiments enable exploration in many ways. For example, high quality thermophysical properties of high-temperature materials are critical to develop accurate models of casting, welding, and metal additive manufacturing, which could lead to more efficient and more reliable production of metallic parts for exploration, commercial, and industrial applications. High-quality thermophysical properties could also lead to the development of functional oxide glass and optical materials. In many cases, the accuracy of available property data is the limiting factor in the predictive capabilities of the models. Many thermophysical properties can be measured in a levitator on Earth, but with convective contamination. This contamination plays a significant role in the formation of the intermediate phases. In particular, nucleation and viscosity measurements demand quiescent conditions that can only be attained in microgravity-based levitation systems. A brief overview of the ongoing and planned levitation experiments on the ISS will be presented, followed by the exploration-relevance.
Convection in vertical Bridgman configurations
We are interested in tracing the convective profiles of vertical Bridgman growth in two configurations, the pure Rayleigh convective mode and the combined Rayleigh-Marangoni mode. In order to do so, we conducted a numerical investigation that involved a finite volume calculation. The governing equations were integrated about a cell volume, using the Gauss Theorem and the volume variables like temperature and velocity were related to the surface variables. In order to solve for the pressure field, we employed the continuity equation and the residuals resulted in a Poisson equation. Results and comments for the Rayleigh and Marangoni problems in a vertical cylinder or Bridgman configuration are given.
Unsteady convection in tin in a Bridgman configuration
When a quiescent fluid is heated sufficiently from below, steady convection will begin. Further heating will cause oscillatory and then turbulent flow. Theoretical results predict that the frequency of oscillation will depend on the square root of the Rayleigh number in the fluid. In the current work, liquid tin was heated from below for three aspect ratios, h/R = 3.4, 5.3, and 7.0. The experimental results are curve-fit for the square-root relation and also for a linear relation. The fit of the expression is evaluated using a correlation coefficient. An estimate for the first critical Rayleigh number (onset of steady convection) is obtained for both expressions. These values are compared to previous experimental results.
Oscillation phase relations in a Bridgman system
The thermal conditions under which convection in a tin melt undergoes the transition from steady flow to time-dependent flow are investigated. Previously, it has been shown that crystals that are directionally solidified from a time-dependent melt will have a larger defect density and increased chance of compositional striations. Thus, it is important for this transition to be well characterized. The experimental results to be presented were obtained from a two-zone Bridgman furnace with a middle insulation zone. Thermocouples were placed on the axis and on the outer wall of a cylindrical vitreous silica tube which contained molten tin. The phase relations between temperature oscillations measured at different positions in the cell are discussed. Fourier transforms are used to investigate the increasing complexity of convection as the temperature gradient is increased.