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Nicholas K Borer

Publications and source records attributed to Nicholas K Borer.

Airports as Energy Nodes Activity Summary

Advanced aircraft concepts that use non-traditional aviation energy storage methods such as batteries or cryogenic hydrogen are in development and expected to enter regular service at airports worldwide within the next decade. The energy needs for these aircraft may quickly overwhelm the existing energy infrastructure at airports, particularly at smaller and more remote facilities. Without energy upgrades, these airports will not be able to host these advanced vehicles, but without the advanced vehicle traffic, these airports will not have the rationale or funding to build up their energy infrastructure. The Airports as Energy Nodes (ÆNodes) activity, a collaboration between the National Aeronautics and Space Administration (NASA) and the National Renewable Energy Laboratory (NREL), was executed to understand and model the energy needs that advanced aircraft concepts may levy on these smaller airports, determine cost-effective approaches to enhance the airport energy infrastructure, and demonstrate the enhanced resilience of these energy infrastructure upgrades to the airport and surrounding community via “digital twin” simulation at relevant energy and dynamic time scales. The ÆNodes team also investigated future reference aircraft designs and materials to enable cryogenic hydrogen storage for aircraft. The ÆNodes team conducted analysis at two U.S. airport partner sites — Winchester Regional Airport in Winchester, Virginia, and Tweed/New Haven Airport in New Haven, Connecticut. The goal of this partnership was to develop data and reference infrastructure designs that could accommodate advanced aircraft in the future at these airports while also enhancing the resiliency of the energy supply to the surrounding airport community, which could be used to capture funding to enable the infrastructure upgrades. Over the course of the study, a method was developed to estimate air traffic requiring advanced energy services over the course of a year using a mix of historical data and companion studies on advanced aircraft transportation networks. The study has concluded at NASA but continues at NREL, who will develop a final report discussing the energy infrastructure upgrades and digital twin results. Preliminary results indicate that unrestricted adoption of advanced battery-electric aircraft may double traffic at these airports and increase peak daily power usage by an order of magnitude, while increase electricity energy needs by a factor of two to four. The infrastructure upgrades necessary to accommodate these increased energy needs could be used to provide enhanced energy services to the airport community to offset the cost and increase the utility of the upgrades, which will be described in the NREL final report.

Airports↗

Airborne Science Mission Capabilities of the NASA DC-8 and Possible Alternative Aircraft

Age-related concerns associated with operating the 50-year-old NASA Airborne Science Program DC-8 Flying Laboratory aircraft are raising concerns about the prospects of someday retiring the NASA DC-8. Given that eventuality, this study examines how current and anticipated science requirements can be incorporated with aeronautical performance and cost metrics for assessing, comparing, and down-selecting candidate replacement aircraft. A literature review of NASA DC-8 missions and interviews with current DC-8 science users provides context for the initial phase of this study and offers a pathway for collecting aircraft specifications. Performance models are developed and calibrated against published range-payload data for various mission fuel and payload weight combinations. The models are extended to three airborne science missions, with payload weights ranging from 30,000-52,000 lb and mission ranges up to 5,050 nmi. Results point towards the 767-200ER aircraft as a top contender offering a bit more experimenter floor-space, payload capacity, and range than the NASA DC-8, and to the U.S. Navy P-8 aircraft as a viable option offering perhaps not too much less of those items, with the relative benefit of using less fuel per mission.

Thomas A Ozoroski↗

X-57 “Maxwell” High-Lift Propeller Testing and Model Development

NASA’s X-57 “Maxwell” distributed electric propulsion flight demonstrator has a high-lift system that includes 12 fixed-pitch high-lift propellers located upstream of the wing leading edge for lift augmentation at low speeds. These high-lift propellers are not required at higher speeds and are folded conformally along the nacelles to reduce drag when not in operation. Aircraft performance models and flight simulations incorporate propeller performance to predict thrust, moments, and power consumption and propeller model accuracy is important in identifying safe operating regimes for this aircraft. Current high-lift propeller performance models have been verified and calibrated against numerous computational fluid dynamics analyses under a variety of flight conditions. We performed a series of full-scale wind tunnel tests at the NASA Langley Research Center Low Speed Aeroacoustic Wind Tunnel to further validate these models, to identify any adverse operating conditions for these propellers, and to assess the accuracy of the facility’s new Propeller Test Stand. The results indicate that the models accurately predicted performance and that the right-handed propeller showed lower torque and thrust for a given propeller speed compared to the left-handed version. Acoustic data support these measurements, showing higher tonal noise for the left versus right propeller. We suspect this is due to slight differences in the material properties between the early production (right) and more recent (left) blade sets leading to greater detwisting in the right-handed blades under load. Both propellers demonstrated very stable operation throughout the test including during deployment, stowing, and windmilling. Furthermore, high-speed imagery of the spinning propeller indicated no blade oscillations or instabilities for any test case. We also leveraged these images to analyze the effects of propeller loading on blade detwisting and tip position. Unfortunately, the thrust measurements varied significantly during the test due to cross-loading of the Propeller Test Stand load cell, though trends in the thrust data were still observable. The torque measurement, however, remained very precise for all test points and was used for performance comparisons. As a result of this test, we validated and improved the X-57 high-lift propeller performance models, obtained detailed propeller acoustic data and high-speed imagery, observed the propeller operating safely during a variety of dynamic events, and identified two potentially adverse, low-propeller-speed conditions which will be avoided during normal aircraft operation.

X-57↗

Regulatory Considerations for Future Regional Air Mobility Aircraft

Regional Air Mobility (RAM) is a term that is used to describe equitable, economical, and environmentally friendly access to air commerce at local airports. The term “regional” can imply a wide range of aircraft payload and/or number of passengers carried, types of airports served, distances between aircraft origin/destination pairs, crew requirements, runways lengths, required energy reserves, and much more. This paper describes the regulations and other considerations that apply to RAM operations in the conterminous United States and defines a notional set of requirements to apply to a planned NASA study on RAM aircraft sizing. These notional requirements include: (1) a payload sufficient to carry up to nine passengers or equivalent cargo, (2) nominal distances between the origin and destination of at least 100 miles, with 300 miles desired, (3) ability to operate from a runway that is no more than 3,364 ft in length at a density altitude of 3,100 ft, with a desire for a 2,665 ft runway at 4,100 ft density altitude, and (4) energy reserves at least sufficient for 45 minutes of operation at normal cruise power, with a desire for energy reserves that also include diversion to an alternate airport at least 50 nautical miles away. Aircraft that meet these desired capabilities will be able to provide commercial access to at least 2,507 airports in the conterminous United States without revision to airworthiness, operating, or security regulations.

Nicholas K Borer↗

Regulatory Considerations for Future Regional Air Mobility Aircraft

Regional Air Mobility (RAM) is a term that is used to describe equitable, economical, and environmentally friendly access to air commerce at local airports. The term “regional” can imply a wide range of aircraft payload and/or number of passengers carried, types of airports served, distances between aircraft origin/destination pairs, crew requirements, runways lengths, required energy reserves, and much more. This paper describes the regulations and other considerations that apply to RAM operations in the conterminous United States and defines a notional set of requirements to apply to a planned NASA study on RAM aircraft sizing. These notional requirements include: (1) a payload sufficient to carry up to nine passengers or equivalent cargo, (2) nominal distances between the origin and destination of at least 100 miles, with 300 miles desired, (3) ability to operate from a runway that is no more than 3,364 ft in length at a density altitude of 3,100 ft, with a desire for a 2,665 ft runway at 4,100 ft density altitude, and (4) energy reserves at least sufficient for 45 minutes of operation at normal cruise power, with a desire for energy reserves that also include diversion to an alternate airport at least 50 nautical miles away. Aircraft that meet these desired capabilities will be able to provide commercial access to at least 2,507 airports in the conterminous United States without revision to airworthiness, operating, or security regulations.

Nicholas K Borer↗

Cruise Propulsion System Thermal Analysis for NASA’s X-57 “Maxwell” Mod II Configuration

The X-57 “Maxwell” is NASA’s flight demonstrator for distributed electric propulsion technologies. The X-57 Mod II configuration is designed to test the electric cruise propulsion system for X-57 and features an electric cruise motor mounted in an integral nacelle on each wing. The electric motors and associated control equipment for X-57 Mod II are air-cooled; therefore, they require adequate cooling airflow to stay within temperature limits in all relevant flight conditions within the operational ambient temperature limits set by the X-57 project. A computational flow analysis was conducted to estimate the internal flow properties of the X-57 Mod II cruise nacelles in three critical flight conditions. These flow properties were then used to determine the boundary conditions for individual component thermal models, which were used to estimate individual component operating temperatures. The results indicated that the low-speed, low-altitude initial takeoff climb during hot day conditions was the sizing condition from a cooling perspective. The analysis found that the cooling flowpaths in the X-57 Mod II cruise nacelles are adequate to provide cooling to all components with the appropriate amount of thermal margin except two of the low-voltage control boards in the cruise motor controller. These components would violate required thermal margins by less than two degrees Celsius in the Project Hot Day reference atmosphere.

Nicholas K Borer↗

Thermal Environments and Margin Guidelines for NASA’s X-57 “Maxwell” Flight Demonstrator

NASA’s X-57 project includes development and flight demonstration of new electrified propulsion systems and equipment. The system components are designed to operate without active thermal management, which places increased emphasis on the ambient conditions as well as environmental stress screening for the newly designed equipment. Since the X-57 will not be operated outside of the Dryden Aeronautical Test Range at NASA’s Armstrong Flight Research Center, the X-57 team developed a series of reference atmospheres, described in this paper, based on the 2019 Edwards Range Reference Atmosphere to guide system development and testing. These four reference atmospheres include a standard day reference atmosphere that is identical to the 1976 U. S. Standard Atmosphere, a mean operational day atmosphere based on the mean 2019 Edwards Range Reference Atmosphere, and hot and cold day atmospheres based on the ±2σ yearly temperature variations in the Edwards Range Reference Atmosphere. As described herein, these reference atmospheres were then used to develop anticipated operational extremes for thermal cycle testing for the X-57 systems, which were developed from an amalgamation of two standards:SMC-S-016 and DO-160G. The project also adopted thermal margin guidance from SMC-S-016 to set requirements for the development of new electrified propulsion system components.

Thermal environments↗

Sensitivity Analysis for Takeoff and Landing Distance Parameters for Regional Air Mobility (RAM) Aircraft

Takeoff and landing performance models require low-speed aerodynamic and thrust characteristics that are difficult to predict in the conceptual design stage. Although an empirical approach can be utilized to predict takeoff and landing performance, this approach is inadequate for aircraft incorporating novel technologies and design such as those proposed for regional air mobility aircraft. The focus of this paper is to understand the sensitivity of takeoff and landing distance to aerodynamic, propulsive, and other parameters of interest for regional air mobility class vehicles. The aerodynamic and propulsive characteristics are generated and modified using simplified approximations based on fundamental physics and integrated into the equations of motion to calculate takeoff and landing distances. The most impactful parameters for takeoff and landing were those related to propulsion and the lift curve. Additional impactful parameters for landing included braking coefficient, approach angle, and wing incidence. Lesser impact was observed for the parameters describing the low-speed drag polar.

Gabino Martinez Rodriguez↗

Flight Performance Maneuver Planning for NASA’s X-57 “Maxwell” Flight Demonstrator – Part 2: Power-On Effects

Distributed Electric Propulsion technology as envisioned for NASA’s X-57 “Maxwell” flight demonstrator concept was designed to increase high-speed cruise efficiency compared to a combustion-powered general aviation baseline. A portion of this increased efficiency was due to beneficial aero-propulsive interaction inherent to the distributed propulsion architecture. The measure of the increase in efficiency between a conventional and distributed propulsion wing was to be determined by comparing flight test data from the electrically powered, conventional wing X-57 Mod II configuration to data obtained from the electrically powered, distributed propulsion wing X-57 Mod III/IV configuration. Flight test maneuvers that accommodate errors in instrumentation and the flight test environment were previously developed to establish the power-off drag characteristics for all X-57 configurations. In this paper, test points and maneuvers are evaluated to establish the installed and gross thrust that build upon the power-off drag estimates. Analysis of the proposed power-on maneuvers shows that the selected test points and measurement techniques could generate installed thrust estimates within 3-7% (at the 50% confidence level) of the actual values if each maneuver is conducted over a time period of 40 seconds.

Nicholas K Borer↗

Distributed Thrust Takeoff for the NASA X-57 Mod IV Flight Demonstrator

The Mod IV configuration of the X-57 flight demonstrator concept featured two forms of distributed electric propulsion—one cruise propulsor at each wingtip for primary propulsion that enabled favorable interaction with the wingtip vortex, and six high-lift propulsors distributed along the leading edge of each wing to enhance low-speed flight characteristics. The power system that fed these propulsors was arranged in two independent power buses. This unique arrangement did not lend itself to traditional “one engine inoperative” methods for determining performance after a critical failure in the propulsion system. Several potential failure scenarios were identified as potential “critical loss of thrust” events, and experiments that included pilot-in-the-loop simulation with the project test pilots were conducted to determine if these events would result in adequate handling and performance. Prior research showed that a total failure of one of the cruise motors during takeoff or initial climb could result in unacceptable performance for a traditional full-power takeoff. A new technique dubbed Distributed Thrust Takeoff (DiTTo) was developed to reduce the impact of the thrust asymmetry and total loss of thrust that could occur in any of the critical loss of thrust scenarios. The results showed that adequate performance and handling qualities could be achieved in each of the critical failure scenarios when using the DiTTo technique.

Distributed Propulsion, Electric Propulsion, Criti↗

Flight Performance Estimates for the NASA X-57 Distributed Electric Propulsion Flight Demonstrator

The X-57 flight demonstrator concept featured four configurations starting with a conventional combustion-powered multiengine airplane and ending with a fully electric configuration with two forms of distributed propulsion and a highly modified wing. These configurations, called Mods, were designed to gain incremental insight into different aircraft propulsion configuration options and their impact on the aircraft performance. The gasoline-powered Mod I configuration consumed 2.6 to 2.9 times more stored energy in cruise than the electric but otherwise conventionally configured Mod II configuration. The highly loaded wing of Mod III led to an increase of 40% in the power-off lift-to-drag ratio as compared to Mod II at the project high-speed cruise target speed and altitude. The power-on lift-to-drag ratio of Mod III was 53% higher than Mod II due to the beneficial aero-propulsive interaction of the wingtip-mounted cruise propellers in Mod III. The high-lift propeller system of Mod IV recovered the low-speed performance of the conventional configuration in Mod II that was otherwise lost with the introduction of the highly loaded Mod III wing. The battery-electric configurations also benefitted from a lack of power lapse in the electric motors with increasing air density as compared to the combustion-powered baseline aircraft.

Distributed Performance↗