Engineering topics
Publications and source records attributed to Oran, W. A..
Magnetic levitation and gas quenching combined in proposed method to melt and rapidly solidify alloys without contacting container walls. Method used to develop new carbides for drill bits, high-ductility structured steel and new high-strength superplastic alloys.
A brief review of containerless processing activities sponsored by NASA's Microgravity Science Division is presented. Attention is given to ground based systems such as shot tower processing of molten materials, single axis levitation and flight processing concepts including BeO processing aboard the Space Shuttle, a medium temperature three-axis acoustic positioning system and a high temperature single axis acoustic positioning system. In the future, more sophisticated experiments will be conducted using improved measurement techniques which will quantitatively define the advantages of containerless processing, as well as improve the understanding of nuclear kinetics and of the thermophysical properties of materials at high temperatures.
A partial description of the technology, hardware, and facilities developed by NASA in support of space-based containerless processing experiments in the early 1970s is presented, along with recent results. Supercooling was necessary, at a rate of 500 K over a 400 ft span, in early drop tower and molten sample experiments. Placing an electromagnetic levitation coil/chamber at the top of the tube avoided contamination of the sample by guide wires. Recent tests have been performed in attempts to produce metastable bulk A-15 Nb3Ge. The use of copper coils for levitation is suspected to have induced stirring motions in samples. Aerodynamic levitation, needed for nonconducting materials, has been employed to process glass beads at temperatures over 1000 K. An electromagnetic levitation device used to process a gram of BeO on a sounding rocket flight will be carried on a Shuttle flight, as will an acoustic suspension system.
Objects are levitated by aerodynamic forces in an apparatus originally developed for space research but just as effective on Earth. New levitator is orientation-independent. Also works equally as well whether or not gravity is present. Apparatus supports a sphere by aerodynamic forces from gas flowing through convergent/divergent section. Concentric inner tube is moved along axis of cylindrical housing.
A simple aerodynamic system which can heat, melt, cool, and solidify (in a containerless fashion) small, roughly spherical (diameter 1.5-4 mm) samples of materials is described. The principal components of the system are an aerodynamic levitation tube and an elliptical radiant heater. The materials processed, i.e., melted and resolidified, in the system include lead and an alkali borosilicate glass. The processing of a glass bead is described. In addition, the physical phenomena which may generate the levitation force in the tube are briefly discussed.
A method and apparatus is disclosed for levitating a specimen of material in a containerless environment at a stable nodal position independent of gravity. An elongated levitation tube has a contoured interior in the form of convergent section, constriction, and a divergent section in which the levitation node is created. A gas flow control means prevents separation of flow from the interior walls in the region of a specimen. The apparatus provides for levitating and heating the specimen simultaneously by combustion of a suitable gas mixture combined with an inert gas.
The single axis acoustic levitator that was flown on SPAR VI malfunctioned. The results of a series of tests, analyses, and investigation of hypotheses that were undertaken to determine the probable cause of failure are presented, together with recommendations for future flights of the apparatus. The most probable causes of the SPAR VI failure were lower than expected sound intensity due to mechanical degradation of the sound source, and an unexpected external force that caused the experiment sample to move radially and eventually be lost from the acoustic energy well.
A method and apparatus for enhancing and shaping acoustical levitation forces in a single-axis acoustic resonance system wherein specially shaped drivers and reflectors are utilized to enhance to levitation force and better contain fluid substance by means of field shaping is described.
Concave driver and reflector enhance and shape levitation forces in acoustic resonance system. Single-mode standing-wave pattern is focused by ring element situated between driver and reflector. Concave surfaces increase levitating forces up to factor of 6 as opposed to conventional flat surfaces, making it possible to suspend heavier objects.
The performance of an acoustic levitation system designed for the containerless processing of materials and consisting of a St. Clair generator and a reflector arranged in a six-axis configuration, is examined in order to define critical parameters of high-temperature systems and limitations of earth-based devices. The fields and forces along the axis of the system are measured and the forces are plotted versus body volume. It is found that for a range of shapes and sizes the levitation force is roughly proportional to body volume until the characteristic 'diameter' reaches a value of about lambda/2. A significant (i.e., factor of four) enhancement in the levitation force is obtained by curving the faces of the driver and reflector. In addition, the behavior of liquid materials in the acoustic fields is studied, and the radius at which the deformation of a levitated drop occurs is calculated.
The construction of a molecular wake shield for the shuttle orbiter is presented as well as a collision model with a program depicting emitted molecular density around the spacecraft giving estimates of backscattered flux and other collisional processes.
Models depicting the collision dynamics in the near vicinity of a body orbiting in the upper atmosphere were studied to investigate degassing techniques for a vacuum facility.
The acoustic fields and levitation forces produced along the axis of a single-axis resonance system were measured. The system consisted of a St. Clair generator and a planar reflector. The levitation force was measured for bodies of various sizes and geometries (i.e., spheres, cylinders, and discs). The force was found to be roughly proportional to the volume of the body until the characteristic body radius reaches approximately 2/k (k = wave number). The acoustic pressures along the axis were modeled using Huygens principle and a method of imaging to approximate multiple reflections. The modeled pressures were found to be in reasonable agreement with those measured with a calibrated microphone.
Present concepts for solar power satellites involve dimensions up to tens of kilometers and operating internal currents up to hundreds of kiloamperes. A question addressed is whether the local magnetic fields generated by these strong currents during normal operation can shield the array against impacts by plasma ions and electrons (and from thruster plasmas) which can cause possible losses such as power leakage and surface erosion. One of several prototype concepts was modeled by a long narrow rectangular panel 2 km wide and 20 km long. The currents flow in a parallel across the narrow dimension (sheet current) and along the edge (wire currents). The wire currents accumulate from zero to 100 kiloamp and are the dominant sources. The magnetic field is approximated analytically. The equations of motion for charged particles in this magnetic field are analyzed. The ion and electron fluxes at points on the surface are represented analytically for monoenergetic distributions and are evaluated.
The spot heating of samples, suspended in an acoustic field, was investigated to determine if the technique could be used to process materials. A single axis resonance device operating in air at 25 C with an rms pressure maximum of 160 to 170 db was used in the experiments. The heat flow from a hot object suspended in a levitation node is dominated by the effects of the field, with the heat loss approximately 20 times larger than that due to natural convection. The acoustic forces which suspend the body at a node also serve to eject the heated air. The coupling between the locally heated region around the body and the acoustic field results in instabilities in both the pressure wave and force field. The investigations indicated the extreme difficulties in developing a materials processing device based on acoustic/spot heating for use in a terrestrial environment.
A workshop was convened to help determine if sufficient justification existed to proceed with the design of an electromagnetic (EM) positioning device for use in space. Those in attendance included experts in crystal growth, nucleation phenomena, containerless processing techniques, properties of materials, metallurgical techniques, and glass technology. Specific areas mentioned included the study of metallic glasses and investigations of the properties of high temperature materials.
Vacuum conditions to be encountered in the wakes of high altitude unmanned space vehicles are calculated in order to demonstrate possibilities for conducting experiments using the high pumping speeds and very high vacuum (down to 10 to the -15th torr) attainable. The flux of ambient particles backscattered by emissions from spacecraft surfaces is modelled for an idealized Long Duration Exposure Facility spacecraft structure in an orbit of 550 km altitude. The total backscattered fluxes are found to be between 3 x 10 to the 4th and 3 x 10 to the 5th per sq cm sec for H and between 10 to the 6th and 10 to the 7th per sq cm sec for He and O, depending on the angle with respect to the wake axis. It is found that the direct ambient hydrogen flux is an order of magnitude greater than the backscattered flux, while the backscattered fluxes of He and O are greater than the direct fluxes. It is pointed out that care should be taken in designing space experiments to enable these theoretical conditions to be met.
Contaminating fluxes from upper atmospheric molecules found in the wake of a typical spacecraft of the Long Duration Exposure Facility class are studied with the aim of determining vacuum levels which may be employed by experiments mounted on the vehicle. A simplified representation for the spacecraft, the velocity-shifted Maxwellian distribution (to evaluate ambient flux which has a velocity sufficient to overtake the spacecraft), and a calculation for the backscattered contribution to the flux density of the wake figure in the study are presented. Results indicate that direct and backscattered fluxes of about 10 to the seventh power molecules per sq cm can be expected in the wake of a spacecraft at 550 km altitude.