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Oravec, Heather A.

Publications and source records attributed to Oravec, Heather A..

Evaluations of Candidate Materials for Advanced Space-Rated Vacuum Seals to Explore Space Environment Exposure Limits

For many materials used in space hardware, the environment in which they need to operate is harsher than the environment on earth. Exposure to vacuum conditions, atomic oxygen, and ultraviolet radiation can be detrimental, so testing of space hardware in simulated space environments is required. This is especially true for elastomeric components such as seals. NASA is developing advanced space-rated vacuum seals in support of future space exploration missions. These seals must exhibit extremely low leak rates to ensure that astronauts have sufficient breathable air during extended-duration missions. In some applications the seals are not mated during portions of the mission and are left uncovered and exposed to the conditions in space for prolonged periods of time prior to mating. Space-rated vacuum seals are often made of silicone because of the material's wide operating temperature range and ability to be molded or extruded into various shapes and cross sections. One approach being considered to achieve improved performance is to add titanium dioxide to the silicone material to make it more resistant to damage from ultraviolet radiation. In this study, seals made of the baseline material with and without 1.5% titanium dioxide additive (by weight) were exposed to atomic oxygen and increasing levels of ultraviolet radiation and then leak tested. Test results revealed that seals made of the new material could withstand longer exposures while still satisfying the leak rate requirement even under worst-case conditions of partial compression at the extremes of the anticipated operating temperature range.

Ultraviolet radiation↗

Evaluations of Candidate Materials for Advanced Space-Rated Vacuum Seals to Explore Space Environment Exposure Limits

For many materials used in space hardware, the environment in which they need to operate is harsher than the environment on earth. Exposure to vacuum conditions, atomic oxygen, and ultraviolet radiation can be detrimental, so testing of space hardware in simulated space environments is required. This is especially true for elastomeric components such as seals. NASA is developing advanced space-rated vacuum seals in support of future space exploration missions. These seals must exhibit extremely low leak rates to ensure that astronauts have sufficient breathable air during extended-duration missions. In some applications the seals are not mated during portions of the mission and are left uncovered and exposed to the conditions in space for prolonged periods of time prior to mating. Space-rated vacuum seals are often made of silicone because of the material's wide operating temperature range and ability to be molded or extruded into various shapes and cross sections. One approach being considered to achieve improved performance is to add titanium dioxide to the silicone material to make it more resistant to damage from ultraviolet radiation. In this study, seals made of the baseline material with and without 1.5 percent titanium dioxide additive (by weight) were exposed to atomic oxygen and increasing levels of ultraviolet radiation and then leak tested. Test results revealed that seals made of the new material could withstand longer exposures while still satisfying the leak rate requirement even under worst-case conditions of partial compression at the extremes of the anticipated operating temperature range.

Seals↗

Evaluation of a Conductive Elastomer Seal for Spacecraft

An electrically conductive elastomer was evaluated as a material candidate for a spacecraft seal. The elastomer used electrically conductive constituents as a means to reduce the resistance between mating interfaces of a sealed joint to meet spacecraft electrical bonding requirements. The compound's outgassing levels were compared against published NASA requirements. The compound was formed into a hollow O-ring seal and its compression set was measured. The O-ring seal was placed into an interface and the electrical resistance and leak rate were quantified. The amount of force required to fully compress the test article in the sealing interface and the force needed to separate the joint were also measured. The outgassing and resistance measurements were below the maximum allowable levels. The room temperature compression set and leak rates were fairly high when compared against other typical spacecraft seal materials, but were not excessive. The compression and adhesion forces were desirably low. Overall, the performance of the elastomer compound was sufficient to be considered for future spacecraft seal applications.

Daniels, Christopher C.↗

Leak Rate Quantification Method for Gas Pressure Seals with Controlled Pressure Differential

An enhancement to the pressure decay leak rate method with mass point analysis solved deficiencies in the standard method. By adding a control system, a constant gas pressure differential across the test article was maintained. As a result, the desired pressure condition was met at the onset of the test, and the mass leak rate and measurement uncertainty were computed in real-time. The data acquisition and control system were programmed to automatically stop when specified criteria were met. Typically, the test was stopped when a specified level of measurement uncertainty was attained. Using silicone O-ring test articles, the new method was compared with the standard method that permitted the downstream pressure to be non-constant atmospheric pressure. The two methods recorded comparable leak rates, but the new method recorded leak rates with significantly lower measurement uncertainty, statistical variance, and test duration. Utilizing this new method in leak rate quantification, projects will reduce cost and schedule, improve test results, and ease interpretation between data sets.

seal↗

Elastomeric Seal Performance after Terrestrial Ultraviolet Radiation Exposure

Ultraviolet radiation was evaluated to determine its negative effects on the performance of elastomeric gas pressure seals. The leak rates of the silicone elastomer S0383-70 O-ring test articles were used to quantify the degradation of the seals after exposure to vacuum-ultraviolet and/or middle-to-near-ultraviolet wavelength radiation. Three groups of seals were exposed in terrestrial facilities to 115-165 nm wavelength radiation, 230-500 nm wavelength radiation, or both spectrums, for an orbital spaceflight equivalent of 125 hours. The leak rates of the silicone elastomer S0383-70 seals were quantified and compared to samples that received no radiation. Each lot contained six samples and statistical t-tests were used to determine the separate and combined influences of exposure to the two wavelength ranges. A comparison of the mean leak rates of samples exposed to 115-165 nm wavelength radiation to the control specimens showed no difference, suggesting that spectrum was not damaging. The 230-500 nm wavelength appeared to be damaging, as the mean leak rates of the specimens exposed to that range of wavelengths, and those exposed to the combined 115-165 nm and 230-500 nm spectrums, were significantly different from the leak rates of the control specimens. Most importantly, the test articles exposed to both wavelength spectrums exhibited mean leak rates two orders of magnitude larger than any other exposed specimens, which suggested that both wavelength spectrums are important when simulating the orbital environment.

leakage↗

A Comparison Between The NORCAT Rover Test Results and the ISRU Excavation System Model Predictions Results

An Excavation System Model has been written to simulate the collection and transportation of regolith on the moon. The calculations in this model include an estimation of the forces on the digging tool as a result of excavation into the regolith. Verification testing has been performed and the forces recorded from this testing were compared to the calculated theoretical data. The Northern Centre for Advanced Technology Inc. rovers were tested at the NASA Glenn Research Center Simulated Lunar Operations facility. This testing was in support of the In-Situ Resource Utilization program Innovative Partnership Program. Testing occurred in soils developed at the Glenn Research Center which are a mixture of different types of sands and whose soil properties have been well characterized. This testing is part of an ongoing correlation of actual field test data to the blade forces calculated by the Excavation System Model. The results from this series of tests compared reasonably with the predicted values from the code.

Gallo, Christopher A.↗