Engineering topics
Pace, Gregory
Publications and source records attributed to Pace, Gregory.
Heat Melt Compactor Development Progress
The status of the Heat Melt Compactor (HMC) development project is reported. HMC Generation 2 (Gen 2) has been assembled and initial testing has begun. A baseline mission use case for trash volume reduction, water recovery, trash sterilization, and the venting of effluent gases and water vapor to space has been conceptualized. A test campaign to reduce technical risks is underway. This risk reduction testing examines the many varied operating scenarios and conditions needed for processing trash during a space mission. The test results along with performance characterization of HMC Gen 2 will be used to prescribe requirements and specifications for a future ISS flight Technology Demonstration. We report on the current status, technical risks, and test results in the context of an ISS vent-to-space Technology Demonstration.
Processing of Packing Foams Using Heat Melt Compaction
Foam is used extensively as packing material for items sent to the International Space Station (ISS). Although lightweight, foam is bulky and can occupy a large fraction of the limited ISS volume. Four chemically distinct foams have been used on the ISS. In descending order of current usage, these are Plastazote Zotek Minicel Pyrell. Processing foam with the Heat Melt Compactor (HMC), a solid waste treatment system, has been proposed to reduce the volume of foams stored on spacecraft. Prior to HMC testing, Thermogravimetric Analyses were conducted on the four foams as a precaution to ensure that the thermal decomposition temperatures were not within range of HMC operation (180C). Pyrell was not tested with the HMC because it is known to release toxic compounds and comprises less than 1.5 of total foam usage on ISS resupply flights. Zotek, Minicel, Plastazote LD24FR (low density), and Plastazote LD45FR (high density) were processed with the HMC at 130, 150 and 170C. Volume was reduced by 82.6 on average (n19; std dev4.88). Hydrocarbons and several other compounds emitted during foam processing were measured using a Total Hydrocarbon Analyzer and FTIR. Effects of process temperature and foam type on exhaust composition are discussed. Feeding of foams into the limited size opening of the HMC compaction chamber is likely to be a challenge, particularly in microgravity. Some suggestions are proposed to facilitate feeding foam into the HMC. Processing packing foam with the HMC has been shown to substantially reduce foam volume, and also has the potential benefit of producing radiation-shielding foam tiles.
Development of a Plastic Melt Waste Compactor for Space Missions Experiments and Prototype Design
This paper describes development at NASA Ames Research Center of a heat melt compactor that can be used on both near term and far term missions. Experiments have been performed to characterize the behavior of composite wastes that are representative of the types of wastes produced on current and previous space missions such as International Space Station, Space Shuttle, MIR and Skylab. Experiments were conducted to characterize the volume reduction, bonding, encapsulation and biological stability of the waste composite and also to investigate other key design issues such as plastic extrusion, noxious off-gassing and removal of the of the plastic waste product from the processor. The experiments provided the data needed to design a prototype plastic melt waste processor, a description of which is included in the paper.