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Panday, Rupendranath

Publications and source records attributed to Panday, Rupendranath.

Online System ID for Predicting Power Plant Performance Throughout Cycling Operations

This presentation represents a review of the background research conducted by NETL to apply artificial intelligence, i.e. auto-recursive algorithms and data analytics to detect leaks in utility scale boilers and laboratory power systems. The new project being funded by the Advanced Sensors and Controls Program is part of the Field Work Proposal funded in EY21 as Task 53 to demonstrate the application of these techniques on a utility scale power system.

Shadle, Lawrence↗

Data analytics for leak detection in a subcritical boiler

For decades, boiler leaks have been the leading cause of forced outages in the coal-fired unit. The leak occurrences are currently escalating since the existing plants must satisfy faster-ramping rates to support grid operation. Data analytics including Principal Component Analysis, Canonical Variate, and Fisher Discriminant Analysis were combined for detecting and characterizing the leak in a commercial 650 MW subcritical coal-fired power plant. The combined approach was shown to be highly effective in the fault investigation that would not have been easily achieved by an individual technique. The variability in both training and validation datasets was first evaluated using PCA. Then, the CV-FDA was employed to discriminate among faults, and to categorize the processed data into two main groups: no-leak (0) and leak (1), providing the timeframe and location of the leak occurrence. Furthermore, about 8,014 observations from 81 process variables were initially included in the calculation, while the variable count was reduced to 4 with less than 1% misclassification rate in total observations. Finally, the leak was isolated in the waterwall section. Thus, the outcome of this research may provide early detection and isolation of faulty operations in the coal-fired power plant that involves a considerable number of process variables.

20 FOSSIL-FUELED POWER PLANTS↗

Data Analytics Applied to Coal Fired Boilers for Detecting Leaks

Data analytics were used to detect boiler leaks from five different coal-fired boilers including both subcritical and supercritical systems. Discriminant functions were developed that detected leaks up to two weeks prior to forced plant shutdowns for repairs. The leaks were identified to occur at different sections of the boiler for each plant, including waterwalls, economizer and superheater using conventional process measurement data. Leaking conditions were detected with a high degree of confidence (≪ 1% misclassified observations) and were able to distinguish normal operations from those time periods with steam leaks even while operating the power plants in power cycling mode.Multivariable statistical analyses, including Principal Component (PCA), cluster, and Fischer Discriminant Analysis (FDA) were used to characterize the leak occurrence. Normal and operational states with steam leaks were provided in the original process datasets. These datasets were split into two different groups for training and validation purposes. The data were sorted chronologically, and every third observation was assigned to training the Discriminant Function Model (DFM) while the rest were reserved for validation. PCA was used to reduce dimensionality of the original datasets. Canonical and FDA analyses were used to investigate the relationship between process variables. The outcome of the analyses revealed that nearly 35,000 observations were classified correctly; less than 0.05% of total observations were misclassified to be leaking, i.e. both false positives and false negatives.

Indrawan, Natarianto↗