Engineering topics
Publications and source records attributed to Paton, W. J..
Condition of zinc-rich anticorrosion coatings after 10 years of exposure discussed in status report, which follows up on 18-month study of anticorrosion coatings on steel started in 1971. Test panels with various coatings mounted on racks on beach and checked periodically. Of panels with inorganic zinc-rich coatings, only one slightly rusted. Panels were in such good condition they were returned to beach for more exposure.
A program was conducted to evaluate the performance of topcoated and untopcoated zinc-rich coatings. Sacrificial coatings of this type are required for protecting carbon steel structures from the aggressive KSC sea coast environment. A total of 59 commercially available zinc-rich coatings and 47 topcoated materials were exposed for an 18-month period. Test panels were placed in special racks placed approximately 30.5 m (100 feet) above the high tide line at the KSC Corrosion Test Site. Laboratory tests to determine the temperature resistance, abrasion resistance, and adhesion of the untopcoated zinc-rich coatings were also performed. It has been concluded that: (1) The inorganic types of zinc-rich coatings are far superior to the organic types in the KSC environment. (2) Organic zinc-rich coatings applied at 0.1 - 0.15 mm (4-6 mils) film thickness provide better corrosion protection than when applied at the manufacturers' recommended nominal film thickness of .08 mm (3 mils). (3) Topcoats are not necessary, or even desirable, when used in conjunction with zinc-rich coatings in the KSC environment. (4) Some types of inorganic zinc-rich coatings require an extended outdoor weathering period in order to obtain adequate mechanical properties. and (5) A properly formulated inorganic zinc-rich coating is not affected by a 24-hour thermal exposure to 400 C (752 F).
Relatively inexpensive test chamber safely tests flammability of most materials while allowing constant observation of test. Chamber can be used at various pressures, under controlled atmosphere, and is equipped with probes to vary distance from heat source to test object or to move it for observation from several different angles.
Blistering and peeling of topcoats used over ethyl silicate, inorganic, zinc-rich protective coatings are virtually eliminated when primer is allowed to cure outdoors for extended period of time and is moistened during process.
Flammability test chamber for testing materials in certain predetermined environments