Engineering topics
Publications and source records attributed to Peterson, Eric S..
A method to separate rare earth material from a rare earth magnet. At least one embodiment comprises a method that heats a provided rare earth magnet to at least 600° C. whereby the rare earth magnet absorbs a dry gas. Separated rare earth materials are created. Magnetic rare earth materials are produced from the separated rare earth materials.
Systems and methods for the recovery of rare earth elements are provided. The systems and methods generally include membrane assisted solvent extraction using permeable hollow fibers having an immobilized organic phase within the pores of the hollow fibers. The permeable hollow fibers are generally in contact with an acidic aqueous feed on one side thereof and a strip solution on another side thereof. The systems and methods generally include the simultaneous extraction and stripping of rare earth elements as a continuous recovery process that is well suited for post-consumer products, end-of-life products, and other recovery sources of rare earth elements.
A major barrier to commercialization of any of the many exciting applications of the poly(phosphazenes) has been the cost and ease of preparation of the most widely utilized starting polymer, poly(dichlorophosphazene) (Cl2PN)n (1). One attractive route is the thermal polycondensation reaction of P-trichloro-N-(dichlorophosphoryl)monophosphazene, Cl3P=N–P(O)Cl2 (2). We are reporting a modified bulk polymerization of 2 which represents a convenient route to laboratory scale amounts of (NPCl2)n with moderate molecular weights and polydispersity. GPC characterization data were obtained on the corresponding phenoxy derivatives, [(PhO)2PN]n. We also have developed a one pot synthesis of 1 from ammonium sulfate and phosphorus pentachloride which are the starting materials for the synthesis of 2 and examined the major variables, time and temperature, for this process. The resulting poly(phosphazene) exhibits more branching than the product of bulk polymerization of 1.
Polybenzimidazole [PBI; poly-2,2’(m-phenylene)-5,5’-bibenzimidazole] is known to have excellent high temperature stability (up to 450 ºC) and superb H 2 /CO 2 selectivity compared to most high performance (HP) polymers. But, PBI has issues in thin-film formation compared to other HP polymers, due to challenging processing techniques. In this work, new blended thermosets were made with PBI and poly(melamine co-formaldehyde) [PMF] to produce stable thin-films after thermal processing at 220-250 ºC. PBI film formation is difficult, and the film tends to fracture and fissure due to loss of processing aids and stabilizers (salt/acid additives) that are found in PBI solutions above10 wt %. The PBI-PMF blended thermosets we report do not have stabilizers, and can be made into dense thin-films. It is remarkable that these thermally processed PBI-PMF films were stable in deionized water for extended periods, whereas many PBI films that contain additives are not. The PBI-PMF films were analyzed using pure and mixed gas permeability measurement techniques. At 250 °C, the data show H 2 /CO 2 gas selectivities greater than 13. Also, from the gas permeation data, the energy of activation (Ep) of a mixed gas stream for PBI-PMF shows that hydrogen permeates more easily than the other gases, while the permeabilities for the larger kinetic diameter gases are greatly diminished. The FT-IR spectra show that the PBI-PMF films have changed from parent PBI after thermal processing, and PMF dominates the spectra even in minor percent compositions. Altogether, the reported PBI-PMF thermoset films show good stability which can be used for high temperature gas separation.
We present that the rare earth elements (REEs) play a vital role in the development of green energy and high-tech industries. In order to meet the fast-growing demand and to ensure sufficient supply of the REEs, it is essential to develop an efficient REE recovery process from post-consumer REE-containing products. In this research effort, we have developed a supported liquid membrane system utilizing polymeric hollow fiber modules to extract REEs from neodymium-based magnets with neutral extractants such as tetraoctyl digylcol amide (TODGA). The effect of process variables such as REE concentration, molar concentration of acid, and membrane area on REE recovery was investigated. We have demonstrated the selective extraction and recovery of REEs such as Nd, Pr, and Dy without co-extraction of non-REEs from permanent NdFeB magnets through the supported liquid membrane system. The extracted REEs were then recovered by precipitation followed by the annealing step to obtain crystalline REE powders in nearly pure form. Finally, the recovered REE oxides were characterized by X-ray diffraction, scanning electron microscope coupled with energy-dispersive X-ray spectroscopy, and inductively coupled plasma–optical emission spectroscopy.
Stable, high performance polymer compositions including polybenzimidazole (PBI) and a melamine-formaldehyde polymer, such as methylated, poly(melamine-co-formaldehyde), for forming structures such as films, fibers and bulky structures. The polymer compositions may be formed by combining polybenzimidazole with the melamine-formaldehyde polymer to form a precursor. The polybenzimidazole may be reacted and/or intertwined with the melamine-formaldehyde polymer to form the polymer composition. For example, a stable, free-standing film having a thickness of, for example, between about 5 .mu.m and about 30 .mu.m may be formed from the polymer composition. Such films may be used as gas separation membranes and may be submerged into water for extended periods without crazing and cracking. The polymer composition may also be used as a coating on substrates, such as metal and ceramics, or may be used for spinning fibers. Precursors for forming such polymer compositions are also disclosed.
In this paper, the rare earth elements (REEs) such as neodymium, praseodymium, and dysprosium were successfully recovered from commercial NdFeB magnets and industrial scrap magnets via membrane assisted solvent extraction (MSX). A hollow fiber membrane system was evaluated to extract REEs in a single step with the feed and strip solutions circulating continuously through the MSX system. The effects of several experimental variables on REE extraction such as flow rate, concentration of REEs in the feed solution, membrane configuration, and composition of acids were investigated with the MSX system. A multimembrane module configuration with REEs dissolved in aqueous nitric acid solutions showed high selectivity for REE extraction with no coextraction of non-REEs, whereas the use of aqueous hydrochloric acid solution resulted in coextraction of non-REEs due to the formation of chloroanions of non-REEs. The REE oxides were recovered from the strip solution through precipitation, drying, and annealing steps. Finally, the resulting REE oxides were characterized with XRD, SEM-EDX, and ICP-OES, demonstrating that the membrane assisted solvent extraction is capable of selectively recovering pure REEs from the industrial scrap magnets.
The objective of this research is to analytically assess cross-flow membrane filtration (CFF) technology as an algal harvesting approach that will debottleneck the water recovery/nutrient recovery/recycling processes. Specifically, the focus of this investigation will be INL-developed, ceramic-embedded, erosion-resistant membrane technology, comprising stainless steel micro- and ultra-filters with controlled pore sizes to reduce membrane fouling and enhance filtration permeation properties. Parameters such as shear/face velocity and transmembrane pressure will be varied to assess impact on filtration efficiency. Detrimental effects such as cell lysis must also be considered. The project is an opportunity to analytically investigate the level of shear (cross-flow face velocity level) needed to accomplish dewatering by filtration in an economic manner while gaining insight into membrane fouling mechanisms. Furthermore, testing of the membranes with different starting concentrations of algae, as well as with a variety of membranes and filtration conditions, will allow us to establish the boundary conditions where membrane technologies are appropriate for application in an overall algal harvesting strategy.
Introduction and Background: Large amounts of methane in well water is a wide spread problem in North America. Methane gas from decaying biomass and oil and gas deposits escape into water wells typically through cracks or faults in otherwise non-porous rock strata producing saturated water systems. This methane saturated water can pose several problems in the delivery of drinking water. The problems range from pumps vapor locking (cavitating), to pump houses exploding. The City of Marsing requested Idaho National Laboratory (INL) to assist with some water analyses as well as to provide some engineering approaches to methane capture through the INL Technical Assistance Program (TAP). There are several engineering approaches to the removal of methane and natural gas from water sources that include gas stripping followed by compression and/or dehydration; membrane gas separators coupled with dehydration processes, membrane water contactors with dehydration processes.