Hybrid Electric Thruster For Spacecraft
Report describes proposed hybrid electric spacecraft thruster combining best features of resistojet and arcjet, both of which proven spacecraft thrusters.
Pivirotto, Thomas J.↗
Engineering topics
Pivirotto, Thomas J.
Publications and source records attributed to Pivirotto, Thomas J..
Electric propulsion system technology
The work performed in fiscal year (FY) 1991 under the Propulsion Technology Program RTOP (Research and Technology Objectives and Plans) No. (55) 506-42-31 for Low-Thrust Primary and Auxiliary Propulsion technology development is described. The objectives of this work fall under two broad categories. The first of these deals with the development of ion engines for primary propulsion in support of solar system exploration. The second with the advancement of steady-state magnetoplasmadynamic (MPD) thruster technology at 100 kW to multimegawatt input power levels. The major technology issues for ion propulsion are demonstration of adequate engine life at the 5 to 10 kW power level and scaling ion engines to power levels of tens to hundreds of kilowatts. Tests of a new technique in which the decelerator grid of a three-grid ion accelerator system is biased negative of neutralizer common potential in order to collect facility induced charge-exchange ions are described. These tests indicate that this SAND (Screen, Accelerator, Negative Decelerator) configuration may enable long duration ion engine endurance tests to be performed at vacuum chamber pressures an order of magnitude higher than previously possible. The corresponding reduction in pumping speed requirements enables endurance tests of 10 kW class ion engines to be performed within the resources of existing technology programs. The results of a successful 5,000-hr endurance of a xenon hollow cathode operating at an emission current of 25 A are described, as well as the initial tests of hollow cathodes operating on a mixture of argon and 3 percent nitrogen. Work performed on the development of carbon/carbon grids, a multi-orifice hollow cathode, and discharge chamber erosion reduction through the addition of nitrogen are also described. Critical applied-field MPD thruster technical issues remain to be resolved, including demonstration of reliable steady-state operation at input powers of hundreds to thousands of kilowatts, achievement of thruster efficiency and specific impulse levels required for missions of interest, and demonstration of adequate engine life at these input power, efficiency, and specific impulse levels. To address these issues we have designed, built, and tested a 100 kW class, radiation-cooled applied-field MPD thruster and a unique dual-beam thrust stand that enables separate measurements of the applied- and self-field thrust components. We have also initiated the development of cathode thermal and plasma sheath models that will eventually be used to guide the experimental program. In conjunction with the cathode modeling, a new cathode test facility is being constructed. This facility will support the study of cathode thermal behavior and erosion mechanisms, the diagnosis of the near-cathode plasma and the development and endurance testing of new, high-current cathode designs. To facilitate understanding of electrode surface phenomenon, we have implemented a telephoto technique to obtain photographs of the electrodes during engine operation. In order to reduce the background vacuum tank pressure during steady-state engine operation in order to obtain high fidelity anode thermal data, we have developed and are evaluating a gas-dynamic diffuser. A review of experience with alkali metal propellants for MPD thrusters led to the conclusion that alkali metals, particularly lithium, offer the potential for significant engine performance and lifetime improvements. These propellants are also condensible at room temperature, substantially reducing test facility pumping requirements. The most significant systems-level issue is the potential for spacecraft contamination. Subsequent experimental and theoretical efforts should be directed toward verifying the performance and lifetime gains and characterizing the thruster flow field to assess its impact on spacecraft surfaces. Consequently, we have begun the design and development of a new facility to study engine operation with alkali metal propellants.
Brophy, John R.↗
Analysis Of Used Arc-Jet Electrodes
Report discusses conditions of electrodes used in arc-jet engine. Electrodes examined in effort to determine causes of erosion and to develop recommendations for improved electrode designs yielding longer operating lives.
Pivirotto, Thomas J.↗
Effect of nozzle and cathode configuration on arcjet performance
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Deininger, William D.↗
A brief review of JPL's electric propulsion technology activities
Near-term objectives and recent technological progress of JPL's electric propulsion program are discussed. Particular attention is given to accomplishments for ion, magnetoplasmadynamic (MPD), electron-cyclotron resonance (ECR), and arcjet thrusters. Xenon ion thruster erosion tests indicate a 15-fold reduction in tantalum baffle erosion when nitrogen is added to the xenon propellant and steady-state cylindrical MPD thruster tests at powers up to 72 kW show distinct self-constricted and diffuse discharge modes. An ECR thruster was operated at up to 7 kW with plasma acceleration at energies up to 7 kW; there was plasma acceleration at energies approaching 100 electron volts.
Barnett, John W.↗
Development of a hybrid (MPD plus thermal) arcjet engine with an applied magnetic field
Work carried out by the JPL on several applied field MPD (magnetoplasmasynamic) or hybrid engines, both radiation cooled and liquid cooled, is described. A radiation cooled device was successfully life tested for 554 hrs with ammonia as the propellant. While the electrode erosion was moderate, the boron nitride insulator was badly eroded. Hydrogen and lithium were the other propellants used in these devices. In the case of lithium, a radiation cooled engine had an efficiency of 70 percent at about 5500 sec.
Pivirotto, Thomas J.↗
Velocity mapping in a 30-kW arcjet plume using laser-induced fluorescence
A method for measuring the axial and transverse plume velocities and internal energy distributions in rarified thruster plumes by using pulsed laser-induced fluorescence (LIF) of atomic hydrogen Balmer lines is described. The results of an application of this technique for velocity mapping of a 30-kW ammonia arc-jet plume generated in the JPL arc-jet testing facility (which is uniquely suited for these measurements due to the end-on optical access provided by its ninety-degree-bent diffuser) are described. A schematic diagram of the JPL facility with LIF setup is included.
Pham-Van-diep, Gerald↗
Detailed operating characteristics of a 30-kW ammonia arcjet engine with a contoured nozzle
Detailed experimental investigations were conducted to define the operating characteristics of a 30-kW type, arcjet engine with a contoured nozzle. The experiments were conducted in a fully instrumented facility with the engine mounted on a thrust stand. Engine performance was mapped over a power range of 10.6 to 23.0 kW with a mass flow range of 0.175 to 0.350 g/s. The data is presented in graphical form with the relationships between arc potential, arc current, power, thrust, specific impulse and thrust efficiency presented. This paper provides the first detailed accounting of arcjet operation with a contoured nozzle. Further theoretical and experimental work needs to be done to fully explain many of the features exhibited by the data.
Deininger, William D.↗
Analysis of a used pair of arcjet electrodes
The anode and cathode of a 30-kW class arcjet engine have been sectioned and analyzed. This arcjet was operated for a total time of 573 hours at power levels between 25 and 30 kW with ammonia at flow rates of 0.25 and 0.27 gm/s. The accumulated run time was sufficient to clearly establish erosion patterns and their causes. The type of electron emission from various parts of the cathode surface was made clear by Scanning Electron Microscope analysis. A Scanning Electron Microscope was used to study recrystallization on the hot anode surface. These electrodes were made of 2 percent thoriated tungsten and the surface thorium content and gradient perpendicular to the surfaces was determined by quantitative microprobe analysis. The results of this material analysis on the electrodes and recommendations for improving electrode operational life time are presented.
Pivirotto, Thomas J.↗
High-power, NH3 arcjet cathode lifetime evaluation experiments and plans
Preliminary experimental investigations were conducted to evaluate the effects of a modified cathode shape on ammonia arcjet engine performance. The experiments were conducted with a contoured nozzle arcjet in a fully-instrumented facility which included a thrust stand. The modified cathode tip had a reduced diameter and more acute conical tip with respect to the baseline cathode design. A uniform 15 percent decrease in arc voltage was demonstrated over a mass flow range of 0.175 to 0.350 g/s. A 4 percent improvement in thrust efficiency was noted at 22.0 kW. Plans for future cathode testing are discussed with the aim of developing a long-life, high-performance arcjet cathode.
Deininger, William D.↗
Thermal design improvements for 30kWe arcjet engine
Two thermal design improvements for 30 kWe arcjet engines are described. A ZrB2 high temperature coating was used to increase the surface emissivity of the nozzle radiating surface, enabling lower temperature operation, which should lead to longer nozzle life. The ZrB2-coated engine operated 120 C cooler than the uncoated baseline engine indicating a 30 percent increase in the surface emissivity. An engine design which has fewer active seals than previous designs and operates at lower overall component temperatures is described. The nozzle on the engine operated at 1950 C at 30 kWe while the baseline engine nozzle reached 2000 C at 23 kWe. The back of the engine was more than a factor of two cooler when compared to the baseline engine.
Deininger, William D.↗
Electrode erosion in steady-state electric propulsion engines
The anode and cathode of a 30 kW class arcjet engine were sectioned and analyzed. This arcjet was operated for a total time of 573 hr at power levels between 25 and 30 kW with ammonia at flow rates of 0.25 and 0.27 gm/s. The accumulated run time was sufficient to clearly establish erosion patterns and their causes. The type of electron emission from various parts of the cathode surface was made clear by scanning electron microscope analysis. A scanning electron microscope was used to study recrystallization on the hot anode surface. These electrodes were made of 2 percent thoriated tungsten and the surface thorium content and gradient perpendicular to the surfaces was determined by quantitative microprobe analysis. The results of this material analysis on the electrodes and recommendations for improving electrode operational life time are presented.
Pivirotto, Thomas J.↗
The design and operating characteristics of an advanced 30-kW ammonia arcjet engine
Experimental investigations were conducted to evaluate the effects of a contoured nozzle and modified cathode shape on ammonia arcjet engine performance. The contoured nozzle performance data were compared to the performance data of an arcjet which had a 38-deg included-angle, conical nozzle. Thrust improvements of up to 10 percent were demonstrated which corresponded to 3 percent improvements in specific impulse and 10 percent improvements in thrust efficiency. Performance characterizations for the modified cathode tip were conducted with the contoured nozzle arcjet. A uniform 15 percent decrease in arc voltage was demonstrated over a mass flow range of 0.175 to 0.350 g/s. A 4 percent improvement in thrust efficiency was noted at 22.0 kW.
Deininger, William D.↗