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Engineering topics

Rayl, G. J.

Publications and source records attributed to Rayl, G. J..

UV blocking filters for polymeric films

The concept of incorporating UV screening agents in silicone resins as a means of protecting underlying solar cell covers and adhesives from UV degradation is presented. A silicone hard-coat resin incorporating a UV screening agent was selected as a suitable coating material for PFA Teflon solar cell covers. Consideration is given to fabrication procedures and techniques for introduction of the UV screening agents into silicone resins and application of these UV-inhibited coatings to the Teflons. Some preliminary environmental tests, such as thermal shock and temperature humidity, were conducted.

Rayl, G. J.↗

An investigation of the adhesive bonding of Teflon solar cell covers

The concept of introducing organic agents into silicone resins to stabilize these materials against the ravages of ultraviolet radiation is presented. A screening of coating materials, cover materials and ultraviolet screening agents is described. Fabrication processes were developed for the application of thin 25 micrometer coatings to Teflon. Temperature shock and temperature-humidity tests were conducted.

Rayl, G. J.↗

Conceptual approach study 200 watt per kilogram solar array, phase 3

Activities are described that were directed by JPL to support the earlier conceptual design work with proof of concept models on the one hand, and laboratory test and evaluation of alternate designs and materials that hold promise for further mass economies, on the other. In support of this advanced solar blanket technology the following work was accomplished: (1) preparation of an 80 cell solar module for a 1000 cycle thermal test (2) fabrication of a 660 cell solar panel and performance evaluation of this article after a '0' g flight test, (3) design improvement of the cell interconnect for further mass reduction, (4) completion of UV exposure and thermal cycle tests for a variety of cell cover material and adhesives and (5) preparation of a quantity of representative solar array test specimens for space flight on NASA's Long Duration Exposure Facility (LDEF).

Rayl, G. J.↗

Solar array conceptual design for the Halley's Comet ion drive mission, phase 2

Conceptual design studies were performed directed toward a high power, ultralightweight solar array, compatible with the requirements for the Halley's Comet Ion Drive Mission. A planar, rollup array design concept capable of producing 120 kW at 1 AU and 6 kW at 4.5 AU, and a concentrator, rollup array design concept capable of producing 60 kW at 1 AU and 15.5 kW at 4.5 AU evolved. Both arrays make maximum use of thin film, lightweight technology. The Halley's Comet spacecraft and mission requirements developed from preliminary definition to a more finalized and mature design. As solar array requirements were updated, conceptual design iterations were necessary to keep pace with the rapidly changing program objectives and goals. The Halley's Comet Mission program status and design approaches were reviewed and more realistic power requirements at 4.5 AU for the ion engines were established at the 12 to 16 kW range. This higher power necessitated a change from the planar array design to a concentrator array design in order to remain within suitable cost and weight objectives.

Rayl, G. J.↗

Conceptual approach study of a 200 watt per kilogram solar array, phase 1

Two alternative designs were studied; one a retractable rollout design and the other a nonretractable foldout configuration. An end of life (EOL) power for either design of 0.79 beginning of life (BOL) is predicted based on one solar flare during a 3 year interplanetary mission. Both array configurations incorporate the features of flexible substrates and cover sheets. A power capacity of 10 kilowatt is achieved in a blanket area of 76 sq m with an area utilization factor of 0.8. A single array consists of two identical solar cell blankets deployed concurrently by a single, coilable longeron boom. An out of plane angle of 8-1/4 deg is maintained between the two blankets so that the inherent inplane stiffness of the blankets may be used to obtain out of plane stiffness. This V-stiffened design results in a 67% reduction in the stiffness requirement for the boom. Since boom mass scales with stiffness, a lower requirement on boom stiffness results in a lower mass for the boom. These solar arrays are designed to be compatible with the shuttle launch environment and shuttle cargo bay size limitations.

Rayl, G. J.↗