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Rehfield, Lawrence W.

Publications and source records attributed to Rehfield, Lawrence W..

18 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2004

Modeling and Design Analysis Methodology for Tailoring of Aircraft Structures with Composites

Composite materials provide design flexibility in that fiber placement and orientation can be specified and a variety of material forms and manufacturing processes are available. It is possible, therefore, to 'tailor' the structure to a high degree in order to meet specific design requirements in an optimum manner. Common industrial practices, however, have limited the choices designers make. One of the reasons for this is that there is a dearth of conceptual/preliminary design analysis tools specifically devoted to identifying structural concepts for composite airframe structures. Large scale finite element simulations are not suitable for such purposes. The present project has been devoted to creating modeling and design analysis methodology for use in the tailoring process of aircraft structures. Emphasis has been given to creating bend-twist elastic coupling in high aspect ratio wings or other lifting surfaces. The direction of our work was in concert with the overall NASA effort Twenty- First Century Aircraft Technology (TCAT). A multi-disciplinary team was assembled by Dr. Damodar Ambur to work on wing technology, which included our project.

Rehfield, Lawrence W.↗
NASA NTRS1993

Experimental evaluation of tailored chordwise deformable box beam and correlation with theory

This paper describes an experimental methodology based upon the use of a flexible sling support and load application system that has been created and utilized to evaluate a box beam which incorporates an elastic tailoring technology. The design technique used here for elastically tailoring the composite box beam structure is to produce exaggerated chordwise camber deformation of substantial magnitude to be of practical use in the new composite aircraft wings. The traditional methods such as a four-point bend test to apply constant bending moment with rigid fixtures inhibits the designed chordwise deformation from occurring and, hence, the need for the new test method. The experimental results for global camber and spanwise bending compliances correlate well with theoretical predictions based on a beam-like model.

Rehfield, Lawrence W.↗
NASA NTRS1992

Unique considerations in the design and experimental evaluation of tailored wings with elastically produced chordwise camber

Some of the unique considerations that are associated with the design and experimental evaluation of chordwise deformable wing structures are addressed. Since chordwise elastic camber deformations are desired and must be free to develop, traditional rib concepts and experimental methodology cannot be used. New rib design concepts are presented and discussed. An experimental methodology based upon the use of a flexible sling support and load application system has been created and utilized to evaluate a model box beam experimentally. Experimental data correlate extremely well with design analysis predictions based upon a beam model for the global properties of camber compliance and spanwise bending compliance. Local strain measurements exhibit trends in agreement with intuition and theory but depart slightly from theoretical perfection based upon beam-like behavior alone. It is conjectured that some additional refinement of experimental technique is needed to explain or eliminate these (minor) departures from asymmetric behavior of upper and lower box cover strains. Overall, a solid basis for the design of box structures based upon the bending method of elastic camber production has been confirmed by the experiments.

Rehfield, Lawrence W.↗
NASA NTRS1992

Modeling and analysis methodology for aeroelastically tailored chordwise deformable wings

Structural concepts have been created which produce chordwise camber deformation that results in enhanced lift. A wing box can be tailored to utilize each of these with composites. In attempting to optimize the aerodynamic benefits, we have found there are two optimal designs that are of interest. There is a weight optimum which corresponds to the maximum lift per unit structural weight. There is also a lift optimum that corresponds to maximum absolute lift. New structural models, the basic deformation mechanisms that are utilized and typical analytical results are presented. It appears that lift enhancements of sufficient magnitude can be produced to render this type of wing tailoring of practical interest. Experiments and finite element correlations are performed which confirm the validity of the theoretical models utilized.

Rehfield, Lawrence W.↗
NASA NTRS1991

Effect of stiffness characteristics on the response of composite grid-stiffened structures

A study of the effect of stiffness discontinuities and structural parameters on the response of continuous-filament grid-stiffened flat panels is presented. The buckling load degradation due to manufacturing-introduced stiffener discontinuities associated with a filament cut-and-add approach at the stiffener intersections is investigated. The degradation of buckling resistance in isogrid flat panels subjected to uni-axial compression and combined axial compression and shear loading conditions and induced damage is quantified using FEM. The combined loading case is the most critical one. Nonsolid stiffener cross sections, such as a foam-filled blade or hat with a 0-deg dominant cap, result in grid-stiffened structures that are structurally very efficient for wing and fuselage applications. The results of a study of the ability of grid-stiffened structural concepts to enhance the effective Poisson's ratio of a panel are presented. Grid-stiffened concepts create a highly effective Poisson's ratio, which can produce large camber deformations for certain elastic tailoring applications.

Ambur, Damodar R.↗
NASA NTRS1991

Tailoring of composite wing structures for elastically produced camber deformations

Structural concepts have been created which produce chordwise camber deformation that results in enhanced lift. A wing box can be tailored to utilize these concepts with composites. In attempting to optimize the aerodynamic benefits, it is found that there are two optimum designs that are of interest. There is a 'weight' optimum which corresponds to the maximum lift per unit structural weight. There is also a 'lift' optimum that corresponds to maximum absolute lift. Experience indicates that a large weight penalty accompanies the transition from weight to lift optimum designs. New structural models, the basic deformation mechanisms that are utilized and typical analytical results are presented. It appears that lift enhancements of sufficient magnitude can be produced to render this type of wing tailoring of practical interest.

Rehfield, Lawrence W.↗
NASA NTRS1991

New, unusual and nonclassical behavior of thin-walled composite structures

Examples are discussed which illustrated several new, unusual, and nonclassical effects that are present in thin-walled composite structures. Some of the unusual deformation characteristics occur naturally, such as the apparent increased flexibility of thin-walled beam structures due to bending-transverse shear and extension-transverse shear elastic couplings. Others are created intentionally, such as the exaggerated Poisson expansion in the tailored wing covers that produces elastic chordwise camber deformations.

Rehfield, Lawrence W.↗
NASA NTRS1991

A comparison of classical mechanics models and finite element simulation of elastically tailored wing boxes

Structural tailoring concepts were developed to create wings with elastically produced camber for the purpose of increasing lift during takeoff conditions. Simple models based upon enhancements to the thin walled composite beam theory of Rehfield were developed to investigate prospects for elastic tailoring of the chordwise deformation of wing structures. The purpose here is to provide a comparison of the theoretical results with a finite element model for the bending method of producing camber. Finite element correlation studies were completed for two cases: a bonded unstiffened structural box, and a bolted unstiffened structural box. Results from these studies show an error of less than one percent for the bonded case and less than six percent for the bolted case in predicting camber curvature for the structural box. Examination of the results shows that the theory is very accurate for the cases studied and will provide an excellent basis for conducting further tailoring studies.

Rehfield, Lawrence W.↗
NASA NTRS1991

Tailored composite wings with elastically produced chordwise camber

Four structural concepts were created which produce chordwise camber deformation that results in enhanced lift. A wing box can be tailored to utilize each of these with composites. In attempting to optimize the aerodynamic benefits, researchers found that there are two optimum designs that are of interest. There is a weight optimum which corresponds to the maximum lift per unit structural weight. There is also a lift optimum that corresponds to maximum absolute lift. Experience indicates that a large weight penalty accompanies the transition from weight to lift optimum designs. New structural models, the basic deformation mechanisms that are utilized, and typical analytical results are presented. It appears that lift enhancements of sufficient magnitude can be produced to render this type of wing tailoring of practical interest.

Rehfield, Lawrence W.↗
NASA NTRS1989

A simplified approach to strain energy release rate computations for interlaminar fracture of composites

A simple approach for the strain energy release rate computations based on the finite element method and a singular fitting model is presented. The model uses the stress and displacement distributions at the delamination front. The method is applied to a mixed-mode double cracked-lap-shear composite configuration. The strain energy release rate components predicted by the model are compared with the finite element crack-closure method. The effect of the mesh size on the stress and displacement distribution is isolated. The strain energy release rates predicted by relatively coarse mesh sizes are in good agreement with the finite element crack closure method.

Armanios, Erian A.↗
NASA NTRS1989

Sublaminate analysis of interlaminar fracture in composites. I - Analytical model

A simple analysis method based on a transverse shear-deformation theory and a sublaminate approach is utilized to analyze a mixed-mode edge delamination specimen. The analysis provides closed-form expressions for the interlaminar shear stresses ahead of the crack, the total strain-energy release rate, and the strain-energy release-rate components. The parameters controlling the behavior are identified. The effect of specimen stacking sequence and delamination interface on the strain energy release rate components is investigated. Results are compared with a finite-element simulation for reference. The simple nature of the method makes it suitable for preliminary design analyses which require a large number of configurations to be evaluated quickly and economically.

Armanios, Erian A.↗
NASA NTRS1989

Sublaminate analysis of interlaminar fracture in composites. II - Applications

A validation of the sublaminate analysis method of Armanios and Rehfield (1989) is provided by comparison of the predictions with a quasi-three-dimensional finite-element analysis. A comparison of the total strain-energy release rate with a classical plate model is also provided. Closed-form expressions for the total strain-energy rate and the strain-energy release-rate components are developed. The sublaminate analysis developed is simple, and the results are generated using a desktop computer.

Armanios, Erian A.↗
NASA NTRS1988

Introduction to the analysis of delamination related fracture processes in composites

This research concerns the analysis and prediction of delamination damage that occurs in composite structures on the sublaminate scale - that is, the scale of individual plies or groups of plies. The objective was to develop analytical models for fixed-mode delamination in composites. These include: (1) the influence of residual thermal and moisture strains; (2) local or transverse crack tip delamination originating at the tip of transverse matrix cracks; and (3) delamination in tapered composite under tensile loading. Computer codes based on the analytical models were developed and comparisons of predictions with available experimental and analytical results in the literature were performed.

Armanios, Erian A.↗
NASA NTRS1987

Analysis, design and elastic tailoring of composite rotor blades

The development of structural models for composite rotor blades is summarized. The models are intended for use in design analysis for the purpose of exploring the potential of elastic tailoring. The research was performed at the Center for Rotary Wing Aircraft Technology.

Rehfield, Lawrence W.↗
NASA NTRS1987

A structural model for composite rotor blades and lifting surfaces

Composite material systems are currently candidates for aerospace structures, primarily for the design flexibiity they offer i.e., it is possible to tailor the material and manufacturing approach to the application. Two notable examples are the wing of the Grumman/USAF/DARPA X-29 and rotor blades under development by the U.S.A. Aerostructures Directorate (AVSCOM), Langley Research Center. A working definition of elastic or structural tailoring is the use of structural concept, fiber orientation, ply stacking sequence, and a blend of materials to achieve specific performance goals. In the design process, choices of materials and dimensions are made which produce specific response characteristics which permit the selected goals to be achieved. Common choices for tailoring goals are preventing instabilities or vibration resonances or enhancing damage tolerance. An essential, enabling factor in the design of tailored composite structures is structural modeling that accurately, but simply, characterizes response. The objective of this paper is to improve the single-cell beam model for composite rotor blades or lifting surfaces and to demonstrate its usefullness in applications.

Rehfield, Lawrence W.↗
NASA NTRS1987

Structural modeling for multicell composite rotor blades

Composite material systems are currently good candidates for aerospace structures, primarily for the design flexibility they offer, i.e., it is possible to tailor the material and manufacturing approach to the application. A working definition of elastic or structural tailoring is the use of structural concept, fiber orientation, ply stacking sequence, and a blend of materials to achieve specific performance goals. In the design process, choices of materials and dimensions are made which produce specific response characteristics, and which permit the selected goals to be achieved. Common choices for tailoring goals are preventing instabilities or vibration resonances or enhancing damage tolerance. An essential, enabling factor in the design of tailored composite structures is structural modeling that accurately, but simply, characterizes response. The objective of this paper is to present a new multicell beam model for composite rotor blades and to validate predictions based on the new model by comparison with a finite element simulation in three benchmark static load cases.

Rehfield, Lawrence W.↗
NASA NTRS1987

Comparison of composite rotor blade models: A coupled-beam analysis and an MSC/NASTRAN finite-element model

A methodology was developed for the structural analysis of composite rotor blades. This coupled-beam analysis is relatively simple to use compared with alternative analysis techniques. The beam analysis was developed for thin-wall single-cell rotor structures and includes the effects of elastic coupling. This paper demonstrates the effectiveness of the new composite-beam analysis method through comparison of its results with those of an established baseline analysis technique. The baseline analysis is an MSC/NASTRAN finite-element model built up from anisotropic shell elements. Deformations are compared for three linear static load cases of centrifugal force at design rotor speed, applied torque, and lift for an ideal rotor in hover. A D-spar designed to twist under axial loading is the subject of the analysis. Results indicate the coupled-beam analysis is well within engineering accuracy.

Hodges, Robert V.↗