Engineering topics

Roche, Joseph M.

Publications and source records attributed to Roche, Joseph M..

14 records

NASA NTRS2005

Investigation of Exoskeletal Engine Propulsion System Concept

An innovative approach to gas turbine design involves mounting compressor and turbine blades to an outer rotating shell. Designated the exoskeletal engine, compression (preferable to tension for high-temperature ceramic materials, generally) becomes the dominant blade force. Exoskeletal engine feasibility lies in the structural and mechanical design (as opposed to cycle or aerothermodynamic design), so this study focused on the development and assessment of a structural-mechanical exoskeletal concept using the Rolls-Royce AE3007 regional airliner all-axial turbofan as a baseline. The effort was further limited to the definition of an exoskeletal high-pressure spool concept, where the major structural and thermal challenges are represented. The mass of the high-pressure spool was calculated and compared with the mass of AE3007 engine components. It was found that the exoskeletal engine rotating components can be significantly lighter than the rotating components of a conventional engine. However, bearing technology development is required, since the mass of existing bearing systems would exceed rotating machinery mass savings. It is recommended that once bearing technology is sufficiently advanced, a "clean sheet" preliminary design of an exoskeletal system be accomplished to better quantify the potential for the exoskeletal concept to deliver benefits in mass, structural efficiency, and cycle design flexibility.

Roche, Joseph M.↗

NASA NTRS2005

Development of Spacecraft to Exploit Electric Propulsion for Outer Planetary Exploration

Outer planetary exploration spacecraft have relied on Radioisotope Power Systems (RPS) to provide power. This is necessary as solar power is not useful beyond the inner planets. For propulsion these spacecraft have made use of chemical systems. A study was undertaken to look at the possibility of designing a spacecraft for outer planetary exploration that would use an RPS in combination with Electric Propulsion. That is, the RPS would be the sole power provider to the EP system. Recent improvements in RPS s have made Radioisotope Electric Propulsion (REP) more of a possibility. The combined power and propulsion technologies of REP and a direct trajectory would potentially enable a new class of missions - high delta V, beyond Mars orbit for a small spacecraft primarily suited for small body capture (orbit capture or co-orbit). A study was undertaken to evaluate the feasibility of a REP spacecraft for a selected representative mission of this type. To evaluate the potential of these technologies, a design reference mission was established and a conceptual design of a spacecraft developed. The following paper describes the Ion Propulsion System, one particular subsystem onboard of the spacecraft.

Roche, Joseph M.↗

NASA NTRS2004

Cryogenic Composite Tank Design for Next Generation Launch Technology

The structural performance of liquid hydrogen tanks made from composites is investigated. A computational method that judiciously combines structural analysis, composite mechanics, progressive fracture algorithm to evaluate damage tolerance, durability, and fatigue and fracture is described. A tank design concept is introduced and evaluated. The composite tank is internally stiffened by incorporating additional stacks of laminates along its length to alternate rows of finite elements. The robustness of the proposed design concept is assessed by damage progression analysis. Damage initiates i the composite at an internal pressure that is nearly two times the design pressure. From the point of damage initiation, the designed tank can tolerate an increase in internal pressure that is nearly three and a half times the design pressure. Low cycle fatigue analysis is also performed to determine the effect of pressurization and de-pressurization on the structural integrity of the tank. Results show that the tank can sustain at least a 100 cycles before any failure take place.

Abumen, Galib H.↗

NASA NTRS2004

Structural Sizing of a Horizontal Take-Off Launch Vehicle with an Air Collection and Enrichment System

In support of NASA's Next Generation Launch Technology (NGLT) program, the Andrews Gryphon booster was studied. The Andrews Gryphon concept is a horizontal lift-off, two-stage-to-orbit, reusable launch vehicle that uses an air collection and enrichment system (ACES). The purpose of the ACES is to collect atmospheric oxygen during a subsonic flight loiter phase and cool it to cryogenic temperature, ultimately resulting in a reduced initial take-off weight To study the performance and size of an air-collection based booster, an initial airplane like shape was established as a baseline and modeled in a vehicle sizing code. The code, SIZER, contains a general series of volume, surface area, and fuel fraction relationships that tie engine and ACES performance with propellant requirements and volumetric constraints in order to establish vehicle closure for the given mission. A key element of system level weight optimization is the use of the SIZER program that provides rapid convergence and a great deal of flexibility for different tank architectures and material suites in order to study their impact on gross lift-off weight. This paper discusses important elements of the sizing code architecture followed by highlights of the baseline booster study.

McCurdy, David R.↗

NASA NTRS2003

Affordable Flight Demonstration of the GTX Air-Breathing SSTO Vehicle Concept

The rocket based combined cycle (RBCC) powered single-stage-to-orbit (SSTO) reusable launch vehicle has the potential to significantly reduce the total cost per pound for orbital payload missions. To validate overall system performance, a flight demonstration must be performed. This paper presents an overview of the first phase of a flight demonstration program for the GTX SSTO vehicle concept. Phase 1 will validate the propulsion performance of the vehicle configuration over the supersonic and hypersonic air- breathing portions of the trajectory. The focus and goal of Phase 1 is to demonstrate the integration and performance of the propulsion system flowpath with the vehicle aerodynamics over the air-breathing trajectory. This demonstrator vehicle will have dual mode ramjetkcramjets, which include the inlet, combustor, and nozzle with geometrically scaled aerodynamic surface outer mold lines (OML) defining the forebody, boundary layer diverter, wings, and tail. The primary objective of this study is to demon- strate propulsion system performance and operability including the ram to scram transition, as well as to validate vehicle aerodynamics and propulsion airframe integration. To minimize overall risk and develop ment cost the effort will incorporate proven materials, use existing turbomachinery in the propellant delivery systems, launch from an existing unmanned remote launch facility, and use basic vehicle recovery techniques to minimize control and landing requirements. A second phase would demonstrate propulsion performance across all critical portions of a space launch trajectory (lift off through transition to all-rocket) integrated with flight-like vehicle systems.

Krivanek, Thomas M.↗

NASA NTRS2002

Performance Validation Approach for the GTX Air-Breathing Launch Vehicle

The primary objective of the GTX effort is to determine whether or not air-breathing propulsion can enable a launch vehicle to achieve orbit in a single stage. Structural weight, vehicle aerodynamics, and propulsion performance must be accurately known over the entire flight trajectory in order to make a credible assessment. Structural, aerodynamic, and propulsion parameters are strongly interdependent, which necessitates a system approach to design, evaluation, and optimization of a single-stage-to-orbit concept. The GTX reference vehicle serves this purpose, by allowing design, development, and validation of components and subsystems in a system context. The reference vehicle configuration (including propulsion) was carefully chosen so as to provide high potential for structural and volumetric efficiency, and to allow the high specific impulse of air-breathing propulsion cycles to be exploited. Minor evolution of the configuration has occurred as analytical and experimental results have become available. With this development process comes increasing validation of the weight and performance levels used in system performance determination. This paper presents an overview of the GTX reference vehicle and the approach to its performance validation. Subscale test rigs and numerical studies used to develop and validate component performance levels and unit structural weights are outlined. The sensitivity of the equivalent, effective specific impulse to key propulsion component efficiencies is presented. The role of flight demonstration in development and validation is discussed.

Trefny, Charles J.↗

NASA NTRS2002

Performance Validation Approach for the GTX Air-Breathing Launch Vehicle

Trefny, Charles J.↗

NASA NTRS2002

Affordable Flight Demonstration of the GTX Air-Breathing SSTO Vehicle Concept

The rocket based combined cycle (RBCC) powered single-stage-to-orbit (SSTO) reusable launch vehicle has the potential to significantly reduce the total cost per pound for orbital payload missions. To validate overall system performance, a flight demonstration must be performed. This paper presents an overview of the first phase of a flight demonstration program for the GTX SSTO vehicle concept. Phase 1 will validate the propulsion performance of the vehicle configuration over the supersonic and hypersonic airbreathing portions of the trajectory. The focus and goal of Phase 1 is to demonstrate the integration and performance of the propulsion system flowpath with the vehicle aerodynamics over the air-breathing trajectory. This demonstrator vehicle will have dual mode ramjet/scramjets, which include the inlet, combustor, and nozzle with geometrically scaled aerodynamic surface outer mold lines (OML) defining the forebody, boundary layer diverter, wings, and tail. The primary objective of this study is to demonstrate propulsion system performance and operability including the ram to scram transition, as well as to validate vehicle aerodynamics and propulsion airframe integration. To minimize overall risk and development cost the effort will incorporate proven materials, use existing turbomachinery in the propellant delivery systems, launch from an existing unmanned remote launch facility, and use basic vehicle recovery techniques to minimize control and landing requirements. A second phase would demonstrate propulsion performance across all critical portions of a space launch trajectory (lift off through transition to all-rocket) integrated with flight-like vehicle systems.

Krivanek, Thomas M.↗

NASA NTRS2002

Preliminary Sizing Completed for Single- Stage-To-Orbit Launch Vehicles Powered By Rocket-Based Combined Cycle Technology

Single-stage-to-orbit (SSTO) propulsion remains an elusive goal for launch vehicles. The physics of the problem is leading developers to a search for higher propulsion performance than is available with all-rocket power. Rocket-based combined cycle (RBCC) technology provides additional propulsion performance that may enable SSTO flight. Structural efficiency is also a major driving force in enabling SSTO flight. Increases in performance with RBCC propulsion are offset with the added size of the propulsion system. Geometrical considerations must be exploited to minimize the weight. Integration of the propulsion system with the vehicle must be carefully planned such that aeroperformance is not degraded and the air-breathing performance is enhanced. Consequently, the vehicle's structural architecture becomes one with the propulsion system architecture. Geometrical considerations applied to the integrated vehicle lead to low drag and high structural and volumetric efficiency. Sizing of the SSTO launch vehicle (GTX) is itself an elusive task. The weight of the vehicle depends strongly on the propellant required to meet the mission requirements. Changes in propellant requirements result in changes in the size of the vehicle, which in turn, affect the weight of the vehicle and change the propellant requirements. An iterative approach is necessary to size the vehicle to meet the flight requirements. GTX Sizer was developed to do exactly this. The governing geometry was built into a spreadsheet model along with scaling relationships. The scaling laws attempt to maintain structural integrity as the vehicle size is changed. Key aerodynamic relationships are maintained as the vehicle size is changed. The closed weight and center of gravity are displayed graphically on a plot of the synthesized vehicle. In addition, comprehensive tabular data of the subsystem weights and centers of gravity are generated. The model has been verified for accuracy with finite element analysis. The final trajectory was rerun using OTIS (Boeing Corporation's trajectory optimization software package), and the sizing output was incorporated into a solid model of the vehicle using PRO/Engineer computer-aided design software (Parametric Technology Corporation, Waltham, MA).

Roche, Joseph M.↗

NASA NTRS2001

Performance Evaluation of the NASA GTX RBCC Flowpath

The NASA Glenn Research Center serves as NASAs lead center for aeropropulsion. Several programs are underway to explore revolutionary airbreathing propulsion systems in response to the challenge of reducing the cost of space transportation. Concepts being investigated include rocket-based combined cycle (RBCC), pulse detonation wave, and turbine-based combined cycle (TBCC) engines. The GTX concept is a vertical launched, horizontal landing, single stage to orbit (SSTO) vehicle utilizing RBCC engines. The propulsion pod has a nearly half-axisymmetric flowpath that incorporates a rocket and ram-scramjet. The engine system operates from lift-off up to above Mach 10, at which point the airbreathing engine flowpath is closed off, and the rocket alone powers the vehicle to orbit. The paper presents an overview of the research efforts supporting the development of this RBCC propulsion system. The experimental efforts of this program consist of a series of test rigs. Each rig is focused on development and optimization of the flowpath over a specific operating mode of the engine. These rigs collectively establish propulsion system performance over all modes of operation, therefore, covering the entire speed range. Computational Fluid Mechanics (CFD) analysis is an important element of the GTX propulsion system development and validation. These efforts guide experiments and flowpath design, provide insight into experimental data, and extend results to conditions and scales not achievable in ground test facilities. Some examples of important CFD results are presented.

Thomas, Scott R.↗

NASA NTRS2001

Structural Sizing of a 25,000-lb Payload, Air-breathing Launch Vehicle for Single-stage-to-orbit

In support of NASA's Air-Breathing Launch Vehicle (ABLV) study, a 25,000-lb payload version of the GTX (formerly Trailblazer) reference vehicle concept was developed. The GTX is a vertical lift-off, reusable, single-stage-to-orbit launch vehicle concept that uses hypersonic air-breathing propulsion in a rocket-based combined-cycle (RBCC) propulsion system to reduce the required propellant fraction. To achieve this goal the vehicle and propulsion system must be well integrated both aerodynamically and structurally to reduce weight. This study demonstrates the volumetric and structural efficiency of a vertical takeoff, horizontal landing, hypersonic vehicle with a circular cross section. A departure from the lifting body concepts, this design philosophy is even extended to the engines, which have semicircular nacelles symmetrically mounted on the vehicle. Material candidates with a potential for lightweight and simplicity have been selected from a set of near term technologies (five to ten years). To achieve the mission trajectory, preliminary weight estimates show the vehicle's gross lift-off weight is 1.26 x 10(exp 6) lb. The structural configuration of the GTX vehicle and its propulsion system are described. The vehicle design benefits are presented, and key technical issues are highlighted.

Roche, Joseph M.↗

NASA NTRS2001

Preliminary Sizing of Vertical Take-off Rocket-based Combined-cycle Powered Launch Vehicles

The task of single-stage-to-orbit has been an elusive goal due to propulsion performance, materials limitations, and complex system integration. Glenn Research Center has begun to assemble a suite of relationships that tie Rocket-Based Combined-Cycle (RBCC) performance and advanced material data into a database for the purpose of preliminary sizing of RBCC-powered launch vehicles. To accomplish this, a near optimum aerodynamic and structural shape was established as a baseline. The program synthesizes a vehicle to meet the mission requirements, tabulates the results, and plots the derived shape. A discussion of the program architecture and an example application is discussed herein.

Roche, Joseph M.↗

NASA NTRS2000

Structural Sizing of a 25,000-lb Payload, Air-Breathing Launch Vehicle For Single-Stage-To-Orbit

In support of NASA's Air-Breathing Launch Vehicle (ABLV) study, a 25,000-lb payload version of the GTX (formerly Trailblazer) reference vehicle concept was developed. The GTX is a vertical lift-off, reusable, single-stage-to-orbit launch vehicle concept that uses hypersonic air-breathing propulsion in a rocket-based combined-cycle (RBCC) propulsion system to reduce the required propellant fraction. To achieve this goal the vehicle and propulsion system must be well integrated both aerodynamically and structurally to reduce weight. This study demonstrates the volumetric and structural efficiency of a vertical takeoff, horizontal landing, hypersonic vehicle with a circular cross section. A departure from the lifting body concepts, this design philosophy is even extended to the engines, which have semicircular nacelles symmetrically mounted on the vehicle. Material candidates with a potential for lightweight and simplicity have been selected from a set of near term technologies (5 to 10 years). To achieve the mission trajectory, preliminary weight estimates show the vehicle's gross lift-off weight is 1.26 x 10(exp 6) lb. The structural configuration of the GTX vehicle and its propulsion system are described. The vehicle design benefits are presented, and key technical issues are highlighted.

Roche, Joseph M.↗

NASA NTRS1992

Collapse analysis of a waffle plate strongback for Space Station Freedom

The structural integrity was studied of the Integrated Equipment Assembly (IEA) Strongback of the SSF for the launch environment. The strongback structure supports the electrical power system for SSF. To achieve minimum launch mass, it is essential that flight structures are designed as light as possible. A nonlinear structural analysis was conducted to determine the collapse load of the structure and the associated factor of safety against the service loads. A modeling technique is provided for simulating the load conditions and the buckling and post buckling (collapse) load is evaluated of the IEA Strongback structure, using the finite element computer code MARC. Two of four strongback panels were modeled and analyzed. The effects were examined of the following factors on the global behavior of the strongback panels: (1) load simplification and simulation; (2) type of support boundary conditions; and (3) the possibility of weight reduction of the original structure. For this purpose, several models of the two panels of the strongback were considered. The stress level and distribution in the panels for launch condition, the Eigenvalue critical buckling load and/or the collapse load were determined.

Monasa, Frank F.↗