Rosso, Paul A. | Search NASA

DOE OSTI2020

Cooler for optics transmitting high intensity light

A system and an apparatus having an optic and a cooling system for cooling the optic. In one example an optically addressed light valve forms the optic. The cooling system includes first and second windows on opposing surfaces of the optically addressed light valve which constrain a cooling fluid to flow over the opposing surfaces. The fluid pressure outside the optically addressed light valve is low enough that it does not compress a liquid crystal gap of the optically addressed light valve. The cooling fluid is also transparent to a high powered light beam which is projected through the first and second windows, and also through the optically addressed light valve, during an additive manufacturing operation.

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DOE OSTI2020

Direct writing nozzle system for additive manufacturing

A nozzle apparatus used for extruding a material includes an internal spindle that imparts motion into the extruding material, the internal spindle having a base; a multiple degree-of-freedom pivot at the base of the internal spindle, and a drive mechanism that controls the motion of the internal spindle. In one embodiment the material is a semi-solid metal or alloy. In another embodiment the material is a shear thinning mixture or material. In yet embodiment the material is a thixotropic mixture or material. The nozzle apparatus can be used for making a three-dimensional object with the steps of providing a material; providing a nozzle that extrudes the material, the nozzle having an internal spindle that imparts motion into the material; positioning the nozzle above a support structure; and moving the nozzle in a three-dimensional pattern while extruding the material through the nozzle onto the support structure or onto the material previously deposited.

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