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Rousar, D. C.

Publications and source records attributed to Rousar, D. C..

Carbon deposition with LOX/RP-1 propellants

The generation and deposition of carbon were studied using subscale hardware with LOX/RP-1 propellants. Deposition on a turbine simulator at preburner or gas generator conditions was evaluated at mixture ratios of 0.25 to 1.0 and chamber pressures of 750 to 1500 psia. Deposition on the combustion chamber wall was investigated at mixture ratios of 2.0 to 4.0 and chamber pressures of 1000 to 1500 psia. Significant carbon buildup was observed on the turbine simulator at low mixture ratios but no carbon deposition on the chamber walls was detected at the higher mixture ratios.

Lausten, M. F.

Ignition characterization of LOX/hydrocarbon propellants

The results of an evaluation of the ignition characteristics of the gaseous oxygen (Gox)/Ethanol propellant combination are presented. Ignition characterization was accomplished through the analysis, design, fabrication and testing of a spark initiated torch igniter and prototype 620 lbF thruster/igniter assembly. The igniter was tested over a chamber pressure range of 74 to 197 psia and mixture ratio range of 0.778 to 3.29. Cold (-92 to -165 F) and ambient (44 to 80 F) propellant temperatures were used. Spark igniter ignition limits and thruster steady state and pulse mode, performance, cooling and stability data are presented. Spark igniter ignition limits are presented in terms of cold flow pressure, ignition chamber diameter and mixture ratio. Thruster performance is presented in terms of vacuum specific impulse versus engine mixture ratio. Gox/Ethanol propellants were shown to be ignitable over a wide range of mixture ratios. Cold propellants were shown to have a minor effect on igniter ignition limits. Thruster pulse mode capability was demonstrated with multiple pulses of 0.08 sec duration and less.

Lawver, B. R.

Supercritical convection, critical heat flux, and coking characteristics of propane

The heat transfer characteristics of propane at subcritical and supercritical pressure were experimentally evaluated using electrically heated Monel K-500 tubes. A design correlation for supercritical heat transfer coefficient was established using the approach previously applied to supercritical oxygen. Flow oscillations were observed and the onset of these oscillations at supercritical pressures was correlated with wall-to-bulk temperature ratio and velocity. The critical heat flux measured at subcritical pressure was correlated with the product of velocity and subcooling. Long duration tests at fixed heat flux conditions were conducted to evaluate coking on the coolant side tube wall and coking rates comparable to RP-1 were observed.

Rousar, D. C.

Ignition characterization of the GOX/ethanol propellant combination

This paper describes the results of a study to define the ignition characteristics and thruster pulse mode capabilities of the GOX/ethanol propellant combination. Ignition limits were defined in terms of mixture ratio and cold flow pressure using a spark initiated torch igniter. Igniter tests were run over a wide range of cold flow pressure, propellant temperature and mixture ratio. The product of cold flow pressure and igniter chamber diameter was used to correlate mixture ratio regimes of ignition and nonignition. Engine ignition reliability and pulse mode capability were demonstrated using a 620 lbF thruster with an integrated torch igniter. The nominal chamber pressure and mixture ratio were 150 psia and 1.8, respectively, thruster tests were run over a wide range of chamber pressures and mixture ratios. The feasibility of thruster pulse mode operation with the non-hypergolic GOX/ethanol propellant combination was demonstrated.

Lawver, B. R.

High-density fuel combustion and cooling investigation

The analysis, design, fabrication and testing of several engine configurations are discussed with respect to the combustion and heat transfer characteristics of LOX/RP-1 at chamber pressures between 6895 and 13790 kPa (1000 and 2000 psia). The different engine configurations discussed include: 8274 kPa and 13790 kPa (1200 psia and 2000 psia) chamber pressure injectors with like doublet and preatomized triplet elements; cooled and uncooled acoustic resonators; and graphite, regeneratively cooled and calorimetric chambers ranging in length from 27.9 to 37.5 cm (11 to 15 in.). A high pressure LOX/RP-1 spark igniter is also evaluated.

Labotz, R. J.

Plug cluster module demonstration

The low pressure, film cooled rocket engine design concept developed during two previous ALRC programs was re-evaluated for application as a module for a plug cluster engine capable of performing space shuttle OTV missions. The nominal engine mixture ratio was 5.5 and the engine life requirements were 1200 thermal cycles and 10 hours total operating life. The program consisted of pretest analysis; engine tests, performed using residual components; and posttest analysis. The pretest analysis indicated that operation of the operation of the film cooled engine at O/F = 5.5 was feasible. During the engine tests, steady state wall temperature and performance measurement were obtained over a range of film cooling flow rates, and the durability of the engine was demonstrated by firing the test engine 1220 times at a nominal performance ranging from 430 - 432 seconds. The performance of the test engine was limited by film coolant sleeve damage which had occurred during previous testing. The post-test analyses indicated that the nominal performance level can be increased to 436 seconds.

Rousar, D. C.

LOX cooled thrust chamber technology developments

An experimental LOX heat-transfer study and a LOX-cooled thrust-chamber demonstration program are summarized. Heat transfer to supercritical oxygen was investigated at 17 to 34.5 MPa (2460 to 5000 psia), and heat fluxes up to 90 MW/sq m (55 Btu/sq in.-sec). Experimental data obtained previously were correlated along with these recent data, and a design equation was derived which correlates 95% of the data within + or - 30%. Liquid-oxygen-cooled thrust chambers have been designed using this correlation and are currently being fabricated. A test program is planned for evaluating the LOX-cooled design concept using NASA test facilities. The purpose of these tests is to verify the LOX cooling correlation in a high-pressure liquid rocket engine and to determine the effects of a LOX coolant leak.

Spencer, R. G.

Supercritical oxygen heat transfer

Heat transfer to supercritical oxygen was experimentally measured in electrical heated tubes. Experimental data were obtained for pressures ranging from 17 to 34.5 MPa (2460 to 5000 psia), and heat fluxes from 2 to 90 million w/sq cm (1.2 to 55 Btu/(sq in. sec)). Bulk temperatures ranged from 96 to 217 K (173 to 391 R). Experimental data obtained by other investigators were added to this to increase the range of pressure down to 2 MPa (290 psia) and increase the range of bulk temperature up to 566 K (1019 R). From this compilation of experimental data a correlating equation was developed which predicts over 95% of the experimental data within + or - 30%.

Spencer, R. G.

Combustion effects on film cooling

The effects of: (1) a reactive environment on film cooling effectiveness, and (2) film cooling on rocket engine performance were determined experimentally in a rocket thrust chamber assembly operating with hydrogen and oxygen propellants at 300 psi chamber pressure. Tests were conducted using hydrogen, helium, and nitrogen film coolants in an instrumented, thin walled, steel thrust chamber. The film cooling, performance loss, and heat transfer coefficient data were correlated with the ALRC entrainment film cooling model which relates film coolant effectiveness and mixture ratio at the wall to the amount of mainstream gases entrained with the film coolant in a mixing layer. In addition, a comprehensive thermal analysis computer program, HOCOOL, was prepared from previously existing ALRC computer programs and analytical techniques.

Rousar, D. C.

Hydrogen film cooling investigation

Effects of flow turning, flow acceleration, and supersonic flow on film cooling were determined experimentally and correlated in terms of an entrainment film cooling model. Experiments were conducted using thin walled metal test sections, hot nitrogen mainstream gas, and ambient hydrogen or nitrogen as film coolants. The entrainment film cooling model relates film cooling effectiveness to the amount of mainstream gases entrained with the film coolant in a mixing layer. The experimental apparatus and the analytical model used are described in detail and correlations for the entrainment fraction and film coolant-to-wall heat transfer coefficient are presented.

Rousar, D. C.

Heat pipe technology for advanced rocket thrust chambers

The application of heat pipe technology to the design of rocket engine thrust chambers is discussed. Subjects presented are: (1) evaporator wick development, (2) specific heat pipe designs and test results, (3) injector design, fabrication, and cold flow testing, and (4) preliminary thrust chamber design.

Rousar, D. C.