Engineering topics
Publications and source records attributed to Saunders, J. M..
Load-cell and acoustic responses indicate bonding condition nondestructively. Signal recorded by load cell direct and instantaneous measure of local stiffness of material at point of impact. Separate and distinctly different measurement that sensed by microphone. Spectrum analysis of pulse obtained from debonded point will only show frequencies below 425 Hz because insulation alone does not have stiffness to support energy at higher frequencies.
A method and a system for testing the bonding of foam insulation attached to metal is described. The system involves the use of an impacter which has a calibrated load cell mounted on a plunger and a hammer head mounted on the end of the plunger. When the impacter strikes the insulation at a point to be tested, the load cell measures the force of the impact and the precise time interval during which the hammer head is in contact with the insulation. This information is transmitted as an electrical signal to a load cell amplifier where the signal is conditioned and then transmitted to a fast Fourier transform (FFT) analyzer. The FFT analyzer produces energy spectral density curves which are displayed on a video screen. The termination frequency of the energy spectral density curve may be compared with a predetermined empirical scale to determine whether a igh quality bond, good bond, or debond is present at the point of impact.