Design, additive manufacturing, and performance of heat exchanger with a novel flow-path architecture
Not Available
42 ENGINEERING↗
Engineering topics
Schaich, Charles R.
Publications and source records attributed to Schaich, Charles R..
A 6 MW/m 2 High Heat Flux Testing Facility of Irradiated Materials Using Infrared Plasma-Arc Lamps
Assessing the effect of neutron irradiation of plasma-facing materials has been challenging due to both the technical and radiological challenges involved. In an effort to address the radiological challenges, a facility was developed to conduct high heat flux testing (HHFT) of inherently small samples of neutron-irradiated materials. A new line-focus reflector was designed and fabricated at Oak Ridge National Laboratory for a plasma-arc lamp (PAL) to attain a source heat flux of 12 MW/m 2 . The new reflector was fabricated with two ports for monitoring specimen condition during HHFT. At the same operational conditions for PAL, the absorbed heat flux in tungsten was increased from 1.39 MW/m 2 with the uniform irradiance reflector to 5.12 MW/m 2 for the line-focus reflector. This fourfold increase in the heat flux, at the same PAL electrode lifetimes, enabled cost-effective facility operation for a high number of cyclic high heat flux tests. Specifically, the test section is confined to a hemispherical dome, and specimens are bolted directly to a water-cooled copper alloy rod. Temperature measurement in the PAL facility was a main challenge due to a limited line of sight. For the first time in a PAL facility operating at high heat fluxes, the specimen surface temperature was directly measured during HHFT with a pyrometer. Finally, the HHFT data, which were obtained in this upgraded PAL facility, demonstrated the facility readiness for irradiated materials.
70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
ITER ECH Switch Design and Analysis
The electron cyclotron heating system (ECH) on ITER uses 24 evacuated microwave transmission lines carrying up to 1.4 MW of power each at 170 GHz to provide resonance heating of electrons in the ITER plasma and to enable plasma current drive. A critically important component in this system is the microwave switch that allows the microwaves to be directed from the gyrotrons to either dummy loads or between launchers in the upper and equatorial ports of the ITER tokamak while maintaining the vacuum integrity of the transmission lines. A moveable, water-cooled CuCrZr mirror is used to redirect the microwave transmission between two orthogonal waveguides. In this paper, we describe the optimized design of the mirror cooling passages produced by computational fluid dynamics analysis using ANSYS CFX with k-ε and k-ω shear stress transport turbulence models, and verify that the design parameters for mass flow rate, inlet temperature and pressure are adequate for good thermomechanical performance. Non-uniform heating of the mirror face from the incident microwaves induces deflections that should be less than 25 microns to meet the integrated transmission line efficiency specification. In the current 1.4 MW switch design, 0.03 kg/s of 36°C water at 10 bar inlet pressure can remove the 2660 W of ohmic heating in the mirror produced by the elliptical polarization power and maintain the surface temperature below 150°C. The water delta-T is 21°C with a 0.5 bar pressure drop in the mirror. Finally, the maximum predicted displacement in the center of the mirror face is less than 25 μm.
70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗