Engineering topics

Schultz, Richard R.

Publications and source records attributed to Schultz, Richard R..

8 records

DOE OSTI2023

Flow friction in a wide rectangular duct with a beveled inlet: Informal Notes of Fundamental Fluid Physics Studies

Fundamental streamwise pressure distributions were measured at Idaho State University to address a primary objective of obtaining insight into the apparent evolution of air flow regimes at moderate Reynolds numbers in thin, wide rectangular ducts with converging inlets. Ducts of 3.030 and 4.077 mm spacings s (called three and four mm), having non-dimensional lengths of (L/s) ≈ 500.8 and 372.2 and widths (W/s) ≈ 114.6 and 83.2, respectively, were compared. Flow rates ranged from Reynolds numbers based on hydraulic diameter (Re Dh ) of about 980 to 10,000 and corresponding non-dimensional downstream pressure gradient parameters (-K p ) covered the range 0.038 to 0.0061, respectively.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

DOE OSTI2022

Thermal-shock experiments for separate-effects validation of UO 2 fuel fracture models

Because of the important role that fracture plays in the behavior of ceramic UO2 fuel in a nuclear reactor environment, fracture models are a major component of fuel performance codes. As with any aspect of fuel performance, it is crucial to validate these fracture models against experimental data; however, obtaining well-controlled data for conditions representative of a reactor environment is difficult. Quenching is proposed here as a relatively simple approach for using a laboratory environment to achieve conditions that approximate those of a reactor environment. In this paper, an experimental apparatus containing a single instrumented fuel pellet in a sealed section of copper tubing is developed. It is then applied to a series of seven experiments in which the apparatus is first heated to a high temperature (580-680°C) by immersion in a molten salt bath, then quenched in a cold bath (-10-4 °C). Development of these experiments was guided by numerical simulations, and post-test simulations were performed to aid in understanding the experimental behavior and assessing the accuracy of the predictions of fracture initiation and propagation. In addition, similar experiments were performed on solid copper rods to provide temperature-dependent heat transfer coefficients for use in simulations of these experiments. Here, this study demonstrates that quenching is a viable approach for generating thermal gradients representative of those in prototypical light-water reactor conditions at powers of about 5–10 kW/m. Fracture is expected to begin at these power levels, and moderate amounts of radial and axial cracking was observed in these quenching tests.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2019

Experimental Investigation of Forced Convection and Natural Circulation Cooling of a VHTR Core under Normal Operation and Accident Scenarios

This NEUP project #15-8205 entitled “Experimental Investigation of Forced Convection and Natural Circulation Cooling of a VHTR Core under Normal Operation and Accident Scenarios”, has investigated important phenomena in the safety of Very High Temperature Reactors (VHTRs) using the experimental facilities at City College of New York (CCNY) and Kansas State University (KSU), in collaboration with the Idaho State University (ISU) and Idaho National Laboratory (INL). The main objectives of this project were to investigate the forced convection and bypass flow phenomena, natural circulation flow and heat transfer, and graphite oxidation due to air ingress which could occur in a Very High Temperature Reactor (VHTR) with a prismatic core. High pressure/high temperature experiments have been conducted to obtain data that could be used for validation of VHTR design and safety analysis codes. The focus of these experiments was on the generation of benchmark data for design and off-design heat transfer for forced and natural circulation in a VHTR core. This work has built on the previous NEUP project #11-3218 which investigated forced convection and flow laminarization phenomena in a prismatic core of a VHTR and natural circulation of a pure gas under Pressurized Conduction Cooldown (PCC) and Depressurized Conduction Cooldown (DCC) conditions. Under each Task, extensive literature reviews on natural circulation, bypass flow, air ingress and graphite oxidation phenomena were conducted. In Task 1, scaling analyses were conducted by Idaho State University followed by design and construction of experimental facilities needed to conduct both bypass flow and natural circulation experiments at CCNY. Natural circulation experiments were conducted in Task 2 to investigate the air ingress phenomena, and bypass flow phenomena in Task 3, both at CCNY. In Task 4, radiation heat transfer and graphite oxidation tests were performed at Kansas State University. The experimental data were then analyzed to obtain quantitative results on natural circulation of pure gases and gas mixtures under DCC conditions, bypass flow rates, radiation heat transfer and graphite oxidation. In addition, CFD and Direct Numerical Simulations were conducted by INL and CCNY to investigate the flow laminarization phenomenon in strongly heated gas flows. The scaling analyses have shown that the key nondimensional numbers and parameters all have acceptable distortion levels principally because the CCNY facility’s test sections have representative cooling channel dimensions and are using either helium or a scalable gas such as nitrogen at representative state conditions. The natural circulation experiments involving helium and nitrogen gas mixtures at CCNY have elucidated the effect of nitrogen (simulating air) ingress into a lower plenum on the onset of natural circulation, mass flow rates and heat transfer coefficients under different power input levels in the riser section. Also, the transport of nitrogen from the lower plenum to upper plenum due to natural circulation was quantified for the first time. Nusselt number correlations for the heat transfer coefficient under natural circulation as a function of Reynolds and Prandtl numbers was also developed. The experiments at KSU revealed that prior to the onset of natural circulationin a VHTR core. This work has built on the previous NEUP project #11-3218 which investigated forced convection and flow laminarization phenomena in a prismatic core of a VHTR and natural circulation of a pure gas under Pressurized Conduction Cooldown (PCC) and Depressurized Conduction Cooldown (DCC) conditions. Under each Task, extensive literature reviews on natural circulation, bypass flow, air ingress and graphite oxidation phenomena were conducted. In Task 1, scaling analyses were conducted by Idaho State University followed by design and construction of experimental facilities needed to conduct both bypass flow and natural circulation experiments at CCNY. Natural circulation experiments were conducted in Task 2 to investigate the air ingress phenomena, and bypass flow phenomena in Task 3, both at CCNY. In Task 4, radiation heat transfer and graphite oxidation tests were performed at Kansas State University. The experimental data were then analyzed to obtain quantitative results on natural circulation of pure gases and gas mixtures under DCC conditions, bypass flow rates, radiation heat transfer and graphite oxidation. In addition, CFD and Direct Numerical Simulations were conducted by INL and CCNY to investigate the flow laminarization phenomenon in strongly heated gas flows. The scaling analyses have shown that the key nondimensional numbers and parameters all have acceptable distortion levels principally because the CCNY facility’s test sections have representative cooling channel dimensions and are using either helium or a scalable gas such as nitrogen at representative state conditions.The natural circulation experiments involving helium and nitrogen gas mixtures at CCNY have elucidated the effect of nitrogen (simulating air) ingress into a lower plenum on the onset of natural circulation, mass flow rates and heat transfer coefficients under different power input levels in the riser section. Also, the transport of nitrogen from the lower plenum to upper plenum due to natural circulation was quantified for the first time. Nusselt number correlations for the heat transfer coefficient under natural circulation as a function of Reynolds and Prandtl numbers was also developed. The experiments at KSU revealed that prior to the onset of natural circulation(ONC), molecular diffusion plays a significant role in air-ingress, however, at higher temperatures convection currents may be influencing air ingress and in-turn ONC times. Bypass flow experiments faced difficulties in the measurement of gas velocity in the main channel due to the failure of a high temperature Hot Wire Anemometer probe, so an energy balance method was instead employed to estimate the flow distribution between the main and bypass flow channels. In the graphite oxidation experiments conducted at KSU, oxidation was found to increase the thermal diffusivity of nuclear grade graphite. This change is believed to be driven by oxidation decreasing graphite sample density rather than raising the thermal conductivity. Oxidation was also shown to greatly alter graphite emissivity. If large amounts of impurities have built up within the graphite over time and have significantly increased its effective ash content, then air ingress is likely to severely inhibit the radiative heat transfer abilities of the graphite due to the formation of low emissivity, ash layers on its surface. However, if the purity of the graphite at the time of the air ingress is still close to that of its virgin specifications, the oxidation induced roughening of the graphite’s outer surface would have the effect of slightly raising its emissivity. The flow laminarization phenomenon was investigated by INL by examining the results of Direct Numerical Simulations of previous experiments, and by CCNY conducting its own DNS simulations using DOE’s Nek5000 code

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2018

Calculation of Helium Coolant Behavior in A Single Cooling Channel in MHTGR Reflector Region During Pressurized Conduction Cooldown Scenario Using the COMSOL Multiphysics Code

The objective of the calculation performed and discussed in this report was to examine the behavior of the helium flow through a single cooling channel in the modular high-temperature gas-cooled reactor (MHTGR) core during a pressurized conduction cooling scenario (PCC). The region of interest for the single cooling channel flow calculation is in the upper reflector blocks. Flow from the upper reflector blocks, during the PCC scenario, moves upward and into the upper plenum.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2017

Identification and Characterization of Thermal Fluid Phenomena Associated with Selected Operating/Accident Scenarios in Modular High Temperature Gas-cooled Reactors

Dominant phenomena are identified and characterized for the loss-of-forced-convection (LOFC) scenario, the depressurized loss-of-forced-convection (DLOFC) scenario, and the moisture ingress scenario with relief valves available scenario. These scenarios are considered for the modular high temperature gas-cooled reactor (MHTGR) baseline design—with both a prismatic core and a pebble-bed core. The objectives of this effort, described in the above paragraph, were achieved by following a methodology identified by the U.S. Nuclear Regulatory Commission (NRC) and recommended in their Regulatory Guide 1.203. The methodology employed is described. For the above scenarios, baseline phenomena identification and ranking tables (PIRTs) generated by a NRC-sponsored effort in 2008 for the LOFC and DLOFC scenarios and a baseline PIRT generated by a Department of Energy-sponsored effort in 2011 by their Next Generation Nuclear Plant (NGNP) Moisture Ingress Assessment Committee were used to identify the dominant phenomena and existing levels-of-knowledge. Ten dominant phenomena (with only medium or low levels-of-knowledge) were identified for the LOFC and DLOFC scenarios including: (1) Inlet plenum stratification and plumes, (2) core coolant flow distribution, (3) radiant heat transfer from the top of the core to the upper vessel head, (4) reactor cavity air circulation and heat transfer, (5) reactor cavity cooling system behavior, (6) decay heat distributions, (7) core effective thermal conductivity, (8) molecular diffusion in air ingress DLOFC, (9) duct exchange flow, (10) phenomena that affect cavity gas composition for air-ingress. Five dominant phenomena, with high levels of knowledge, were identified for the moisture-ingress scenario with relief valves available including: (1) flow through break, (2) moisture level in the primary, (3) transport to moisture monitor, (4) moisture monitor instrument response, and (5) heat removal by shutdown cooling system. These phenomena are discussed and characterized. A listing of experiments—both completed and ongoing—is given with a view toward including data useful for further more detailed examination of the dominant phenomena listed in the previous paragraph. Note that only data for the LOFC and DLOFC scenarios are listed—since the moisture ingress scenario with relief valves available –have been identified as having adequate levels-of-knowledge by the PIRT committee. Finally, a preliminary computational fluid dynamics (CFD) calculation of inlet plenum stratification and plumes is described. Techniques employed for this calculation are typical for preliminary scoping calculations performed to validate numeric tools.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2015

Studies of Deteriorated Heat Transfer in Prismatic Cores Stemming from Irradiation-Induced Geometry Distortion

A reference design for the Next Generation Nuclear Plant (NGNP) is to use General Atomics Modular High Temperature Gas-cooled Reactor (MHTGR). For such a configuration in normal operation, the helium coolant flow proceeds from the upper plenum to the lower plenum principally through the core coolant channels and the interstitial gaps (bypass flow) that separate the prismatic blocks from one another. Only the core prismatic blocks have coolant channels. The interstitial gaps are present throughout the core, the inner reflector region, and the out reflector region. The bypass flows in a prismatic gas-cooled reactor (GCR) are of potential concern because they reduce the desired flow rates in the coolant channels and, thereby, can increase outlet gas temperatures and maximum fuel temperatures. Consequently, it is appropriate to account for bypass flows in reactor thermal gas dynamic analyses. The objectives of this project include the following: fundamentally understand bypass flow and heat transfer at scaled, undistorted conditions and with geometry distortions; develop improved estimates of associated loss coefficients, surface friction and heat transfer for systems and network codes; and obtain related data for validation of CFD (computational fluid dynamic) or system (e.g., RELAP5) codes which can be employed in predictions for a GCR for normal power, reduced power, and residual heat removal operations.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2012

Experimental and Analytic Study on the Core Bypass Flow in a Very High Temperature Reactor

Core bypass flow has been one of key issues in the very high temperature reactor (VHTR) design for securing core thermal margins and achieving target temperatures at the core exit. The bypass flow in a prismatic VHTR core occurs through the control element holes and the radial and axial gaps between the graphite blocks for manufacturing and refueling tolerances. These gaps vary with the core life cycles because of the irradiation swelling/shrinkage characteristic of the graphite blocks such as fuel and reflector blocks, which are main components of a core's structure. Thus, the core bypass flow occurs in a complicated multidimensional way. The accurate prediction of this bypass flow and counter-measures to minimize it are thus of major importance in assuring core thermal margins and securing higher core efficiency. Even with this importance, there has not been much effort in quantifying and accurately modeling the effect of the core bypass flow. The main objectives of this project were to generate experimental data for validating the software to be used to calculate the bypass flow in a prismatic VHTR core, validate thermofluid analysis tools and their model improvements, and identify and assess measures for reducing the bypass flow. To achieve these objectives, tasks were defined to (1) design and construct experiments to generate validation data for software analysis tools, (2) determine the experimental conditions and define the measurement requirements and techniques, (3) generate and analyze the experimental data, (4) validate and improve the thermofluid analysis tools, and (5) identify measures to control the bypass flow and assess its performance in the experiment.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2011

Bypass Flow Study

Fluid dynamics experiments are being conducted in the matched-index-of-refraction flow system at the Idaho National Laboratory to develop benchmark databases. The data will be used to assess computational fluid dynamics solutions of the momentum equations, scalar mixing, and turbulence models for the flow ratios between coolant channels and bypass gaps in the interstitial regions of typical prismatic standard fuel element or upper reflector block geometries of typical modular high-temperature gas-cooled reactors in the limiting case of negligible buoyancy and constant fluid properties. The experiments use particle image velocimetry to measure the velocity fields that will populate the bypass flow study database. The matched-index-of-refraction modular high-temperature gas-cooled reactor bypass flow experiment measures flow velocity fields in the coolant channels and interstitial gaps between typical prismatic block standard fuel elements (SFEs) or upper reflector blocks.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗