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Sean Clarke

Publications and source records attributed to Sean Clarke.

X-57 Electromagnetic Interference Design, Integration, and Test Consideration

X-57 is NASA’s first all electric aircraft that utilizes existing airframe of Tecnam 2006P GA aircraft integrated with new all electric power train. The objective of the project was to deliver high performing distributed electric propulsion system while developing US industry in the area of EAP. The project was divided into three distinct flight mods, each serving as a risk reduction efforts to final mod where full distributed power train with highly modified wing structure would be tested in flight. Flight weight, efficient power electronics are enablers for distributed, electric aircraft propulsion systems, and GRC team has developed high power and highly efficient SiC based converters for both cruise and high lift systems on the aircraft. Both controller’s development efforts demonstrate a means to achieve an in-the-nacelle controller with purely passive cooling while maintaining high efficiency. This paper describes the lessons learned on design, integration, and testing challenges that X-57 faced while developing these novel technologies.

Power Train

X-57 Maxwell Aircraft

X-57 Project Need - Advance the Nation's ability to design, test, and determine airworthiness of distributed electric and aero-propulsive coupling technologies, which are a critical enabler of emerging, advanced air mobility markets. - The value of X-57 lies in advancing hte Nation's ability to design, test, and certify electric aircraft, which will enable entirely new markets - The Mod II flight test program is a pathfinder for the experimental propulsion system performance and reliability to reduce the risk in the X-57 configuration.

Heather Maliska

X-57 Cockpit Display System Development and Features

The X-57 Maxwell airplane [1,2] cockpit display system includes multiple, pilot-selectable pages in a multifunction display with detailed statuses of critical parameters from each of the cruise motors (CMs), cruise motor controllers (CMCs), and battery control modules (BCMs), as well as air temperature measurements at reference locations in the passive ram-air cooling ducts for the motors, controllers, and auxiliary equipment. The user (pilot or ground-test crew) can select overview pages that are part of the standard instrument panel scan pattern or switch to a series of detail or debug pages as the system is operating using a rotary position switch in the cockpit. This paper presents and describes each of these displays, and gives an overview of the development and verification process. The critical data condensed for cockpit handling from each of the major electric propulsion and traction power systems are discussed.

Adam Curry

X-57 Maxwell Aircraft EMI/EMC Integration Lessons Learned

X-57 Project Need - Advance the Nation's ability to design, test, and determine airworthiness of distributed electric and aero-propulsive coupling technologies, which are a critical enabler of emerging, advanced air mobility markets. - The value of X-57 lies in advancing hte Nation's ability to design, test, and certify electric aircraft, which will enable entirely new markets - The Mod II flight test program is a pathfinder for the experimental propulsion system performance and reliability to reduce the risk in the X-57 configuration.

Heather Maliska

X-57 Traction Power and Command Systems Development

This paper describes the final, as-built design of the X‑57 Maxwell aircraft power and command system architecture that implements the electrified propulsion capability. The development of the traction power, command, and avionics power subsystems proceeded as planned at the initial project critical design review, but improvements to the design were identified following the development of detailed operations concepts and integrated subsystem and system testing. The redundant architecture with A‑side and B‑side buses provided a robust framework for a developmental system that would turn out to have a lower technology readiness than had been assumed upon project formulation. As the project team identified reliability or performance gaps in the electrified propulsion powertrain components and their interactions with the other vehicle systems, the traction power, command, and avionics architectures were modified to accommodate the modified systems. Following the publication of the planned design approach at the critical design review milestone [1], the project team developed the flight hardware and software, integrated the systems, and adjusted the design and qualification activities to address gaps in the components, system architecture, and requirements as the gaps were realized. In addition to inherent challenges in development of these subsystems, the integration of this new technology with adjacent critical systems in an aircraft configuration posed additional challenges that drove design considerations across the subsystem development and the other vehicle systems. Integration complications included electromagnetic compatibility, thermal performance, and tolerance of single-point failures internal and external to the powerplant. Development of a qualification program was required for the new motors, inverters, and batteries, and hardware performance during component qualification fed back into the development process and led lessons learned and redesign of key elements.

distributed propulsion