Commissioning of JLab Vertical Cavity Processing System for SRF Nb Single Cell and Multicell Cavity With HF-Free Pulse-Reverse Electopolishing
Pulse reversed electropolishing of niobium SRF cavities, using a dilute aqueous H2SO4 electrolyte without HF yields equivalent RF performance with traditional EP. Comparing with present EP process for Nb SRF cavity which uses 1:10 volume ratio of HF (49%) and H2SO4 (98%), pulse reverse EP (also known as bipolar EP (BPEP)) is ecologically friendly and uses relatively benign electrolyte options for cavity processing. In this study, we report the commissioning of a new vertical cavity processing system for SRF Nb single cell and multi-cell cavities with HF-free pulse-reverse electropolishing at Jefferson Lab, together with RF test of cavities being processed. We report the scale-up challenges and interpretations from process R&D to implementation.