Search NASASearch

Engineering topics

Shore, C. P.

Publications and source records attributed to Shore, C. P..

At least 19 records

Sizing Structures and Predicting Weight of a Spacecraft

EZDESIT is a computer program for choosing the sizes of structural components and predicting the weight of a spacecraft, aircraft, or other vehicle. In designing a vehicle, EZDESIT is used in conjunction with a finite-element structural- analysis program: Each structural component is sized within EZDESIT to withstand the loads expected to be encountered during operation, then the weights of all the structural finite elements are added to obtain the structural weight of the vehicle. The sizing of the structural components elements also alters the stiffness properties of the finiteelement model. The finite-element analysis and structural component sizing are iterated until the weight of the vehicle converges to a prescribed iterative difference.

Cerro, Jeffrey

Reduction method for thermal analysis of complex aerospace structures

A reduction method which combines classical Rayleigh-Ritz modal superposition techniques with contemporary finite-element methods is applied to transient nonlinear thermal analysis of aerospace structures. The essence of the method is the use of a few thermal modes from eigenvalue analyses as basis vectors to represent the temperature response in the structure. The method is used to obtain approximate temperature histories for a portion of the Shuttle orbiter wing subject to reentry heating and for a large space antenna reflector subject to heating associated with a low Earth orbit. The reduction method has excellent potential for significant size reduction for radiation-dominated problems such as the antenna reflector. However, for conduction-dominated problems such as the Shuttle wing, especially those with complex spatial and temporal variations in the applied heating, additional work appears necessary to find alternate sources of basis vectors which will permit significant problem size reductions.

Shore, C. P.

Thermal analysis considerations for large space structures

A number of issues and needs relative to thermal analysis of large space structures and space stations are discussed. Some indications of trends in the Langley thermal-structural analysis research program consistent with the issues and needs are also presented. The main heat transfer mechanism in space is radiation; consequently, there is a need for a strong thrust on improved radiation analysis capability. Also the important interactions among temperatures, deformations, and controls need to be accounted for. Finite element analysis capability seems to be lagging behind lumped-parameter capability or heat pipe analysis. The Langley plan will include improving radiation analysis capability, evaluating the errors involved in certain approximate analysis and modeling techniques for large space trusses, and continuing the development of integrated thermal-structural finite elements with an emphasis on radiation heat transfer. Work will be initiated to develop finite element analysis techniques for heat pipes. Finally, optimization research activities will be oriented toward methods to design flexible orbiting structures to account for thermal and thermal deformation requirements.

Adelman, H. M.

Application of the reduced basis method to nonlinear transient thermal analysis

An effort to apply the reduced basis method to nonlinear transient thermal analysis is described. The method combines the classical Rayleigh-Ritz and modal superposition techniques with contemporary finite element methods to retain modeling versatility as the degrees of freedom in a problem are reduced. The essence of the method is to use a few thermal modes from eigenvalue analyses as basis vectors to represent the temperature response for a given thermal problem similar to the use of vibration modes to represent displacements in a dynamic response problem. Approximate temperature distributions were obtained using the reduced basis method for a small section of the Shuttle Orbiter lower wing undergoing reentry heating. Good agreement was obtained between the reduced basis method solutions and full system solutions with reductions in the degrees of freedom of up to a factor of four. The good agreement indicates the reduced basis method has the potential for significant reduction in computing effort for thermal analysis; however, considerable work remains to determine techniques for selecting the type and number of basis vectors needed for approximate solutions to more complex transient thermal problems.

Shore, C. P.

Development of a reduced basis technique for transient thermal analysis

A technique to reduce the degrees of freedom in static and dynamic problems, the reduced basis method, is described. The method combines the classical Rayleigh-Ritz approximation with contemporary finite element methods to retain modeling versatility as the degrees of freedom are reduced. Applications to a nonlinear dynamic response problem are discussed efforts to apply the method to nonlinear transient thermal response problems are summarized. The selection of basis vectors for reducing the system of equations is addressed.

Shore, C. P.

Flightweight radiantly and actively cooled panel: Thermal and structural performance

A 2- by 4-ft flightweight panel was subjected to thermal/structural tests representative of design flight conditions for a Mach 6.7 transport and to off-design conditions simulating flight maneuvers and cooling system failures. The panel utilized Rene 41 heat shields backed by a thin layer of insulation to radiate away most of the 12 Btu/ft2-sec incident heating. A solution of ethylene glycol in water circulating through tubes in an aluminum-honeycomb-sandwich panel absorbed the remainder of the incident heating (0.8 Btu/sq ft-sec). The panel successfully withstood (1) 46.7 hr of radiant heating which included 53 thermal cycles and 5000 cycles of uniaxial inplane loading of + or - 1200 lfb/in; (2) simulated 2g-maneuver heating conditions and simulated cooling system failures without excessive temperatures on the structural panel; and (3) the extensive thermal/structural tests and the aerothermal tests reported in NASA TP-1595 without significant damage to the structural panel, coolant leaks, or hot-gas ingress to the structural panel.

Shore, C. P.

Effects of substrate deformation and sip thickness on tile/sip interface stresses for shuttle thermal protection

A nonlinear analysis was used to study the effects of substrate deformation characteristics and strain isolator pad (SIP) thickness on TILE/SIP interface stresses for the space shuttle thermal protection system. The configuration analyzed consisted of a 5.08 cm thick, 15.24 cm square tile with a 12.7 cm square SIP footprint bordered by a 1.27 cm wide filler bar and was subjected to forces and moments representative of a 20.7 kPa aerodynamic shock passing over the tile. The SIP stress deflection curves were obtained after a 69 kPa proof load and 100 cycles conditioning at 55 kPa. The TILE/SIP interface stresses increase over flat substrate values for zero to peak substrate deformation amplitudes up to 0.191 cm by up to a factor of nearly five depending on deformation amplitude, half wave length, and location. Stresses for a 0.23 cm thick SIP found to be up to 60 percent greater than for a 0.41 cm thick SIP for identical loads and substrate deformation characteristics. A simplified method was developed for approximating the substrate location which produces maximum TILE/SIP interface stresses.

Shore, C. P.

Aerothermal performance of radiatively and actively cooled panel at Mach 6.6

A flight-weight radiative and actively cooled honeycomb sandwich panel (RACP) was subjected to multiple cycles of both radiant and aerothermal heating. The 0.61 m by 1.22 m test specimen incorporated essential features of a full scale 0.61 m by 6.10 m RACP designed to withstand a heat flux of 136 kW/sq m. The panel consisted of heat shields, a thin layer of high temperature insulation, and an aluminum honeycomb sandwich panel with coolant tubes next to the sandwich skin. A 60/40 mass solution of ethylene glycol/water was used to cool the panel which successfully withstood a total of 3.5 hr of radiant heating and 137 sec exposure to an M = 6.6 test stream. Heat shield temperatures reached 1080 K (1945 deg R), and cooled-panel temperatures reached 382 K (687 deg R) midway between coolant tubes. Simulation of the full scale panel indicated that the full scale RACP would perform as expected. The tests revealed no evidence of coolant leakage or hot gas ingress which would seriously degrade the RACP performance.

Shore, C. P.

Approximation methods for combined thermal/structural design

Two approximation concepts for combined thermal/structural design are evaluated. The first concept is an approximate thermal analysis based on the first derivatives of structural temperatures with respect to design variables. Two commonly used first-order Taylor series expansions are examined. The direct and reciprocal expansions are special members of a general family of approximations, and for some conditions other members of that family of approximations are more accurate. Several examples are used to compare the accuracy of the different expansions. The second approximation concept is the use of critical time points for combined thermal and stress analyses of structures with transient loading conditions. Significant time savings are realized by identifying critical time points and performing the stress analysis for those points only. The design of an insulated panel which is exposed to transient heating conditions is discussed.

Haftka, R. T.

Development of methodology for optimum design of structures at elevated temperatures

This paper surveys a number of activities aimed at applying optimum design techniques to structures where high temperatures are important design considerations. An improved variant of fully-stressed design (FSD), denoted thermal fully-stressed design (TFSD), is described which converges significantly faster than FSD for problems where thermal stresses are comparable in magnitude to mechanical stresses. Second, an optimality criterion is described for sizing structures subjected to temperature constraints. Simultaneous requirements on strength and temperatures are handled by two different techniques: (1) a state-of-the-art mathematical programming method and (2) the optimality criterion technique for temperature constraints combined with FSD for strength constraints. A method is described to optimize the insulation and ply thicknesses of an insulated composite panel with a time-varying temperature applied to the outer surface of the insulation and a general set of in-plane loads applied to the panel.

Adelman, H. M.

Recent advances in convectively cooled engine and airframe structures for hypersonic flight

A hydrogen-cooled structure for a fixed-geometry, airframe-integrated scramjet is described. The thermal/structural problems, concepts, design features, and technological advances are applicable to a broad range of engines. Convectively cooled airframe structural concepts that have evolved from an extensive series of investigations, the technology developments that have led to these concepts, and the benefits that accrue from their use are discussed.

Kelly, H. N.

Radiative, actively cooled panel tests results

The radiative, actively cooled panel designed to withstand a uniform incident heat flux of 136 kW/sq m to a 444 K surface temperature was evaluated. The test program consisted of preliminary static thermal mechanical loading and aerothermal flow tests. Test results are briefly discussed.

Shore, C. P.

Recent advances in convectively cooled engine and airframe structures for hypersonic flight

Research over the past decade has identified critical thermal/structural design problems and has produced viable design concepts for a second generation experimental scramjet. The design concepts for the hydrogen fuel-cooled engine structure involve a variety of innovative features to accommodate the harsh aerothermal environment encountered within the engine. The baseline concept which has evolved has reasonable mass characteristics, and cooling requirements which permit engine operation to Mach 9-10 without additional hydrogen for engine cooling. Studies have identified fabrication techniques and coolant passage configurations that increase fatigue life of the structure an order of magnitude over previous configurations.

Kelly, H. N.

An optimality criterion for sizing members of heated structures with temperature constraints

A thermal optimality criterion is presented for sizing members of heated structures with multiple temperature constraints. The optimality criterion is similar to an existing optimality criterion for design of mechanically loaded structures with displacement constraints. Effectiveness of the thermal optimality criterion is assessed by applying it to one- and two-dimensional thermal problems where temperatures can be controlled by varying the material distribution in the structure. Results obtained from the optimality criterion agree within 2 percent with results from a closed-form solution and with results from a mathematical programming technique. The thermal optimality criterion augments existing optimality criteria for strength and stiffness related constraints and offers the possibility of extension of optimality techniques to sizing structures with combined thermal and mechanical loading.

Rao, G. V.

Flutter analysis of two parallel elastically coupled flat plates

Flutter of two parallel elastically coupled flat plates was investigated analytically. A closed-form solution including both aerodynamic and structural damping is presented for flutter of flat orthotropic plates coupled by an elastic medium. Both plates are simply supported along the side edges but are supported by deflectional, rotational, and torsional springs of arbitrary stiffness at the leading and trailing edges. Two-dimensional quasi-steady aerodynamics was utilized in the solution. Since the large number of variables present in the problem precludes extensive parametric studies, results are presented to indicate the basic flutter characteristics of coupled two-plate systems and to assess the validity of previously published modal solutions for similar problems.

Shore, C. P.