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Spencer, Nathan A.

Publications and source records attributed to Spencer, Nathan A..

Finite Element Analysis System Workflow Tools

A collection of MATLAB functions and class definitions called System Workflow Tools (SWFT) are available to semi-automate steps in the simulation process. Some of these steps are often simple and routine for smaller finite element models, but if done directly by an analyst can quickly become labor intensive, cumbersome, and error prone for larger, system level models. Some of SWFT’s capabilities demonstrated in this report includes writing Sierra input decks and processing Quantities of Interest (QOI) from results files. SWFT also writes scripts in order to utilize other software programs such as Cubit (separating system level CAD into subassemblies and components, creating nodesets and sidesets), DAKOTA (ensemble management), and ParaView (contour plots and animations). Detailed commands and workflows from mesh generation to report generation are provided as examples for analysts to utilize SWFT capabilities.

97 MATHEMATICS AND COMPUTING↗

Development of the Sandia Cooler

This report describes an FY13 effort to develop the latest version of the Sandia Cooler, a breakthrough technology for air-cooled heat exchangers that was developed at Sandia National Laboratories. The project was focused on fabrication, assembly and demonstration of ten prototype systems for the cooling of high power density electronics, specifically high performance desktop computers (CPUs). In addition, computational simulation and experimentation was carried out to fully understand the performance characteristics of each of the key design aspects. This work culminated in a parameter and scaling study that now provides a design framework, including a number of design and analysis tools, for Sandia Cooler development for applications beyond CPU cooling.

97 MATHEMATICS AND COMPUTING↗

Impeller deflection and modal finite element analysis.

Deflections of an impeller due to centripetal forces are calculated using finite element analysis. The lateral, or out of plane, deflections are an important design consideration for this particular impeller because it incorporates an air bearing with critical gap tolerances. The target gap distance is approximately 10 microns at a rotational velocity of 2500 rpm. The centripetal forces acting on the impeller cause it deflect in a concave fashion, decreasing the initial gap distance as a function of radial position. This deflection is characterized for a previous and updated impeller design for comparative purposes. The impact of design options such as material selection, geometry dimensions, and operating rotational velocity are also explored, followed by a sensitivity study with these parameters bounded by specific design values. A modal analysis is also performed to calculate the impeller's natural frequencies which are desired to be avoided during operation. The finite element modeling techniques continue to be exercised by the impeller design team to address specific questions and evaluate conceptual designs, some of which are included in the Appendix.

Spencer, Nathan A.↗