Sensitivity of Space Launch System Low-Speed Aerodynamic CFD Results to Kestrel Flow Solver Inputs
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Space Launch System↗
Engineering topics
Steven E Krist
Publications and source records attributed to Steven E Krist.
Unstructured Grid Development for the Space Launch System Liftoff and Transition Lineloads Computational Analysis
Production of aerodynamic lineloads databases for the Space Launch System (SLS) vehicle at Liftoff and Transition (LOT) conditions has required the development of a Computational Fluid Dynamics (CFD) workflow capable of producing high-quality solutions for this unique phase of flight. Aerodynamic considerations included a wide range of flow angles (from 0°up to 90°total angle of attack), resulting leeside separation, and interaction effects between the three bodies of the integrated SLS vehicle, as well as the nearby launch tower. Computational mesh development for similar problems at the NASA Langley Research Center (such as for the Constellation/Ares launch vehicles) has primarily relied on in-house tools such as VGRID/POSTGRID, with grids designed for NASA-developed and maintained flow solvers such as USM3D and FUN3D. The workflow for such problems has evolved over the development of the various SLS configurations to incorporate new tools such as the Heldenpatch/Heldenmesh grid generator (Helden Aerospace) and CREATE-AV Kestrel (US Department of Defense) flow solver. This paper describes efforts to benchmark a grid generation approach for LOT problems using Heldenpatch/Heldenmesh and Kestrel, verified against prior best practices from VGRID/POSTGRID. Parameters studied include surface grid density, first-layer viscous cell height, and volume grid growth rate parameters. Resulting solutions are compared based on total force and moment values, sectional line loads, and surface pressures, all validated against existing wind tunnel aerodynamic databases where available for the SLS Block 1B Cargo configuration.
Space launch systems↗
Kestrel Results at Liftoff Conditions for a Space Launch System Configuration in Proximity to the Launch Tower
Aerodynamic data books for Space Launch System vehicles require databases for the integrated forces and moments and section loads during liftoff and transition to the ascent phase of flight. While the force and moment database can be generated from wind tunnel results, computational analyses are necessary to provide the extensive surface information required to generate proper lineloads. Of the two flight regimes, the liftoff problem is the more costly and complex situation to simulate, as it requires modeling of the vehicle in proximity to the launch tower. The effects of massive separation on the leeward pressure fields of both the tower and vehicle are not well captured with RANS methods, necessitating the use of more advanced methods, such as Delayed Detached Eddy Simulation, in conjunction with computational grids sufficiently refined to resolve the wakes. Details on the computational setup for employing the Kestrel flow solver to address the liftoff problem are presented. The methodology involves the use of independent unstructured near-body grids for the vehicle and the tower, overset by a solution adaptive Cartesian off-body grid. Results from the simulations are compared to experimental results from a test in the NASA Langley Research Center 14- by 22-Foot Subsonic Tunnel.
Computational fluid dynamics↗
Detached Eddy Simulation Results for a Space Launch System Configuration at Liftoff Conditions and Comparison with Experiment
Computational simulations for a Space Launch System configuration at liftoff conditions for incidence angles from 0 to 90 degrees were conducted in order to generate integrated force and moment data and longitudinal lineloads. While the integrated force and moment coefficients can be obtained from wind tunnel testing, computational analyses are indispensable in obtaining the extensive amount of surface information required to generate proper lineloads. However, beyond an incidence angle of about 15 degrees, the effects of massive flow separation on the leeward pressure field is not well captured with state of the art Reynolds Averaged Navier-Stokes methods, necessitating the employment of a Detached Eddy Simulation method. Results from these simulations are compared to the liftoff force and moment database and surface pressure data derived from a test in the NASA Langley 14- by 22-Foot Subsonic Wind Tunnel.
Computational fluid dynamics↗
Validation of Kestrel IDDES Simulations for SLS Transition Analysis
Complex computational simulations are needed to support the Space Launch System (SLS) program, and the fidelity of the computational results must be defended. More specifically, a number of databases are produced for the transition phase of flight, which occurs after the rocket clears the tower but before reaching transonic speeds. In an effort to reduce computational uncertainty, many of the computational parameters were altered to determine the sensitivity of the results to the value of the parameter and then updating the best practice procedures. The baseline routines were developed over many years through the maturation of the SLS program, and this paper delivers a detailed discussion of these baseline results. This section is followed by demonstration of perturbing some of the more significant parameters, including time step and turbulence model, and concluded with a summary of the herein determined best practices for such analysis.
CFD↗
An Overview of NASA Langley Low-Speed CFD Contributions to the Space Launch System Program
In this review paper, low-speed computational work from NASA Langley in support of the Space Launch System (SLS) is discussed. This information includes both historic and present efforts with the Kestrel CFD solver. The low-speed aerodynamics of SLS is highly complex and analysis of the unsteady flowfield requires significant computational efforts. The SLS mission profile varies from the vehicle static on the launch pad through high-speed ascent, and this paper focuses on the prelaunch as well as liftoff and transition portions of the flight both in proximity to the launch tower and in isolation. High-alpha conditions, as large as 90~deg, result in a flowfield dominated by massive, large-scale flow separation and asymmetric vortices. High-fidelity solutions require an unsteady computational formulation to accurately capture the aerodynamics of the vehicle. A detailed discussion of the computational approach is presented, followed by key efforts to support the program.
Brent W Pomeroy↗