An improved model for the combustion of AP composite propellants
(Previously cited in issue 19, p. 3327, Accession no. A81-40943)
Engineering topics
Publications and source records attributed to Strand, L. D..
(Previously cited in issue 19, p. 3327, Accession no. A81-40943)
A porous plate burner system for studying the structure and interaction of diffusion flames from adjacent unlike sources of oxidizer to simulate the behavior of solid propellant flames is presented. The passage of oxidizer gases through ports of determined diameters represents decomposing oxidizer crystals, and are adjustable for various oxidizer/fuel ratio experiments. Tests with air, ethane, oxygen, and oxygen-air mixtures are described, with parameters of flow rate, oxygen/fuel ratio, and pressure. Coarse ports are found to be oxidizer rich, while fine ports are stoichiometric. More heat feedback is found with fine ports, indicating that fine particle propellant systems burn faster unless fuel allocation is such that the reduced temperature overcomes the reduced diffusion length. Further observations on the interactions of flames are reported.
Progress in theoretical and experimental research to determine effects of AP size distribution on the pressure-coupled response function is presented. The theoretical model was based upon a preferred frequency mechanism in which ordered fluctuations in the propellant formulation, dependent upon the heterogeneity, contributed to the response. Experiments to charaterize and relate the heterogeneity to response function behavior consisted of scanning electron microscope studies and measurements of dynamic burning at constant pressure. The concept, differences between ideal models and real propellants, and results thus far obtained are discussed.
This paper presents several improvements to the BDP model of steady-state burning of AP composite solid propellants. The Price-Boggs-Derr model of AP monopropellant burning is incorporated to represent the AP. A separate energy equation is written for the binder to permit a different surface temperature from the AP; this includes an analysis of the sharing of primary diffusion flame energy, and correction of a BDP model inconsistency in treating the binder regression rate. A method for assembling component contributions to calculate the burning rates of multimodal propellants is also presented. Results are shown in the form of representative burning rate curves, comparisons with data, and calculated internal details of interest. Ideas for future work are discussed in an Appendix.
Over a pressure range of 3.5-7 MPa and a frequency range of 500-2000 Hz and compared to propellants having equivalent energy and burn rate, HMX produces less pressure-coupled acoustic driving than AP and is equivalent to NC/TMETN. Formation of carbonaceous combustion products indicates that binder decomposition does not follow equilibrium thermochemistry, and that this is aggravated by fuel richness or the absence of AP.
An analytical model of the steady-state burning of composite solid propellants is presented. An improved burning rate model is achieved by incorporating an improved AP monopropellant model, a separate energy balance for the binder in which a portion of the diffusion flame is used to heat the binder, proper use of the binder regression rate in the model, and a model for the combustion of the energetic binder component of CMDB propellants. Also, an improved correlation and model of aluminum agglomeration is developed which properly describes compositional trends.
The report is concerned with the characterization of Al2O3 particles in the atmosphere. These particles comprise one of the major combustion products of the rocket propellant employed in the Space Shuttle boosters. A ground cloud and stratospheric plume are considered. It is concluded that the typical residence times in the atmosphere are much longer than earlier estimates have indicated.
The results of an investigation are presented on the applicability of a microwave Doppler shift technique for directly determining propellant response functions over the desired frequency range. The investigation consisted of three phases. In Phase 1 the validity of the technique was established by comparing measured pressure-coupled response function data to existing data from T-burners and rotating valve tests. In Phase 2 a new microwave burner-pressure modulation system capable of achieving frequencies and mean chamber pressures of at least 1500 Hz and 10.5 MPa (1500 psia), respectively, was developed. During Phase 3 test firings are being carried out to define the frequency limit, response function resolution, and precision of the new design.
Technique based on measuring phase difference between microwave reference and test signals and has been used to determine change in bulk modulus of solid-fuel rocket propellants should be useful in studying other dielectric materials.
A transient combustion model of nitramine propellants is combined with an isentropic compression shock formation model to determine the role of nitramine propellant combustion in DDT, excluding effects associated with propellant structural properties or mechanical behavior. The model is derived to represent the closed pipe experiment that is widely used to characterize explosives, except that the combustible material is a monolithic charge rather than compressed powder. Computations reveal that the transient combustion process cannot by itself produce DDT by this model. Compressibility of the solid at high pressure is the key factor limiting pressure buildups created by the combustion. On the other hand, combustion mechanisms which promote pressure buildups are identified and related to propellant formulation variables. Additional combustion instability data for nitramine propellants are presented. Although measured combustion response continues to be low, more data are required to distinguish HMX and active binder component contributions. A design for a closed vessel apparatus for experimental studies of high pressure combustion is discussed.
A transient ballistics and combustion model is derived to represent the closed vessel experiment that is widely used to characterize the high pressure burning rates of solid propellants. The model is applied to explain why burning rates deduced from the closed vessel are in basic agreement with those measured from an equilibrium strand burner in the case of homogeneous propellants, but differ significantly in the case of nitramine composite propellants. Thermal profile time lag effects become small at high pressure because the burning rates become high. However, the development of the burning surface structure of those nitramine propellants which exhibit shifts in pressure exponent causes the mass burning rate to lag and then exceed the equilibrium value. It is necessary to consider this mechanism in applications dealing with high pressures and pressurization rates.
Nitramine propellants without a pressure exponent shift in the burning rate curves are prepared by matching the burning rate of a selected nitramine or combination of nitramines within 10% of burning rate of a plasticized active binder so as to smooth out the break point appearance in the burning rate curve.
Multiple flame models derived for simple composite propellants are extended to describe the combustion of propellants containing multimodal particle sizes, mixed oxidizers and monopropellant binders. Models combining the component contributions to propellant surface structure, flame structure and energy distribution are based in part upon experimental observations and in part upon hypotheses constrained to provide reasonable agreement with measured burning rate characteristics. The methods employed consist of superposition, interaction and iteration. The computerized model is applied to explain the effects of multiple ingredients and to discuss burning rate tailoring problems of current interest.
A burner is designed to model on a large scale (millimeters) the complex vapor phase processes that take place on awkwardly small scales (about a hundred microns) in the combustion of practical AP/ composite propellants at conventional pressures. Binder vapor evolution is modeled with gaseous fuel (ethane in the experiments reported) flow through a porous plate and oxidizer vapor with the flow of a gaseous oxidizer (air and enriched air in the experiments reported) through discrete holes in the porous plate. Measured flame standoff distance and surface temperature variations are consistent with theoretical predictions at atmospheric pressure. Data obtained at several atmospheres are discussed in the light of the current theories of propellant burning that place varying emphasis on the roles of chemical kinetics and fluid dynamic diffusion/mixing in the vapor phase of a burning composite propellant. The potential and proposed future applications of the burner are indicated.
The feasibility of a system capable of rapidly and directly measuring the low-frequency (motor characteristics length bulk mode) combustion response characteristics of solid propellants has been investigated. The system consists of a variable frequency oscillatory driver device coupled with an improved version of the JPL microwave propellant regression rate measurement system. The ratio of the normalized regression rate and pressure amplitudes and their relative phase are measured as a function of varying pressure level and frequency. Test results with a well-characterized PBAN-AP propellant formulation were found to compare favorably with the results of more conventional stability measurement techniques.
This study has, as its distinctive feature, a detailed examination of the condensed-phase processes in the combustion of nitramine propellants. As a consequence of a recently developed model for the combustion of ammonium perchlorate (AP)/composite propellants, it is hypothesized that the condensed-phase degradation of the nitramine oxidizer particles to a vaporizable state is the overall rate-limiting step. It is also assumed that the gas-phase details are secondary in importance and need be studied only to the extent of supplying the correct boundary conditions on the condensed-phase/vapor-phase heat transfer. Because of imprecise understanding of the gas-phase processes in the presence of combustion, several plausible models are considered for the gas phase. It is found that all of the gas-phase models considered lead to predictions sufficiently close to experimental trends to conclude that the precise details of gas-phase processes are not of critical importance in determining propellant combustion behavior.
The characteristics of a solid propellant rocket engine with a controlled rate of thrust buildup to a desired thrust level are discussed. The engine uses a regressive burning controlled flow solid propellant igniter and a progressive burning main solid propellant charge. The igniter is capable of operating in a vacuum and sustains the burning of the propellant below its normal combustion limit until the burning propellant surface and combustion chamber pressure have increased sufficiently to provide a stable chamber pressure.
A brief investigation of the combustion characteristics of a solid propellant containing a binder which chars, as opposed to melting or volatizing, has been made. The burning rate of the propellant with the charring binder was significantly higher than similar propellants containing non-charring binders. High speed motion pictures of the burning propellant showed that the aluminum burned on the regressing surface, rather than a short distance from it as is typical with composite propellants.