Engineering topics

Straub, Friedrich

Publications and source records attributed to Straub, Friedrich.

6 records

NASA NTRS2015

SMART Rotor Wind Tunnel Test Report

The Boeing Company, Mesa Arizona, has been developing smart material actuated rotor technology (SMART) under in-house, DARPA (Defense Advanced Research Projects Agency), NASA and Army funding. A whirl tower test of the SMART active flap rotor system was successfully conducted at the remote test facility (RTF) in Mesa, Arizona, in 2003. Under DARPA and NASA funding, the SMART rotor system was tested in the NASA Ames National Full Scale Aerodynamic Complex (NFAC) 40- by 80-Foot Wind Tunnel in 2008. The DARPA program objectives were to demonstrate the active flap impact on rotor acoustics in forward flight and establish a validation database for noise prediction tools. Under NASA funding, additional wind tunnel tests were conducted, with the objective to demonstrate and quantify vibration, noise, and performance improvements.Wind tunnel testing was successfully and safely concluded, meeting all high priority objectives. The authority, effectiveness, and reliability of the flap actuation system were demonstrated in 65 hours of testing at up to 155 knots and 7,700 pound thrust. Validation data was successfully acquired for four test conditions; blade loads were too high for the high speed condition. The effectiveness of the flap for noise and vibration control was demonstrated conclusively, with results showing significant reductions in BVI (Blade-Vortex Interaction) and in-plane noise as well as vibratory hub loads. The impact of the flap on control power and rotor smoothing was also demonstrated. Data evaluating any benefits in aerodynamic performance and impact on flight controls were acquired, but will need more detailed evaluation. Both open loop control and closed loop feedback control, using continuous time and higher harmonic controllers, were applied.The purpose of the Test Report is to provide a comprehensive document that describes the preparation for and conduct of the wind tunnel test and summarizes the processing and evaluation of wind tunnel test data for the DARPA and the NASA portion of the test. An overview of the wind tunnel test and results can be found in Reference 1. Details on the testing and results for BVI noise, in-plane noise, and vibrations can be found in References 2-4, respectively. These references are four papers, presented at the American Helicopter Society Annual Forum in 2009. A brief description of the delivered electronic data is provided in Reference 5.

Rotor↗

NASA NTRS2009

SMART Rotor Development and Wind-Tunnel Test

Boeing and a team from Air Force, NASA, Army, Massachusetts Institute of Technology, University of California at Los Angeles, and University of Maryland have successfully completed a wind-tunnel test of the smart material actuated rotor technology (SMART) rotor in the 40- by 80-foot wind-tunnel of the National Full-Scale Aerodynamic Complex at NASA Ames Research Center, figure 1. The SMART rotor is a full-scale, five-bladed bearingless MD 900 helicopter rotor modified with a piezoelectric-actuated trailing-edge flap on each blade. The development effort included design, fabrication, and component testing of the rotor blades, the trailing-edge flaps, the piezoelectric actuators, the switching power amplifiers, the actuator control system, and the data/power system. Development of the smart rotor culminated in a whirl-tower hover test which demonstrated the functionality, robustness, and required authority of the active flap system. The eleven-week wind tunnel test program evaluated the forward flight characteristics of the active-flap rotor, gathered data to validate state-of-the-art codes for rotor noise analysis, and quantified the effects of open- and closed-loop active-flap control on rotor loads, noise, and performance. The test demonstrated on-blade smart material control of flaps on a full-scale rotor for the first time in a wind tunnel. The effectiveness and the reliability of the flap actuation system were successfully demonstrated in more than 60 hours of wind-tunnel testing. The data acquired and lessons learned will be instrumental in maturing this technology and transitioning it into production. The development effort, test hardware, wind-tunnel test program, and test results will be presented in the full paper.

Lau, Benton H.↗

NASA NTRS2009

Correlation of Smart Active Flap Rotor Loads

The ability to predict SMART active trailing edge flap rotor loads is explored in this study. Full-scale wind tunnel data recently acquired in the NASA Ames 40- by 80- Foot Wind Tunnel are compared with analytical results from CAMRAD II. For the 5-bladed rotor, two high-speed forward flight cases are considered, namely, a 0 deg flap deflection case and a 5P, 2 deg flap deflection case. Overall, the correlation is reasonable, with the following exceptions: the torsion moment frequency and the chordwise bending moment are under predicted. In general, the effect of the 5P, 2 deg flap motion is captured by the analysis, though there is over prediction in the neighborhood of the 105 deg and 120 deg azimuthal locations. Changes to the flexbeam torsion stiffness are also briefly considered in this study, as this stiffness will be updated in the future. Finally, the indication is that compressibility effects are important, and this suggests that computational fluid dynamics might improve the current correlation.

Kottapalli, Sesi↗

NASA NTRS1995

Blade-Mounted Flap Control for BVI Noise Reduction Proof-of-Concept Test

This report describes a wind tunnel test of the McDonnell Douglas Helicopter Systems (MDHS) Active Flap Model Rotor at the NASA Langley 14- by 22-Foot Subsonic Tunnel. The test demonstrated that BVI noise reductions and vibration reductions were possible with the use of an active flap. Aerodynamic results supported the acoustic data trends, showing a reduction in the strength of the tip vortex with the deflection of the flap. Acoustic results showed that the flap deployment, depending on the peak deflection angle and azimuthal shift in its deployment schedule, can produce BVI noise reductions as much as 6 dB on the advancing and retreating sides. The noise reduction was accompanied by an increase in low frequency harmonic noise and high frequency broadband noise. A brief assessment of the effect of the flap on vibration showed that significant reductions were possible. The greatest vibration reductions (as much as 76%) were found in the four per rev pitching moment at the hub. Performance improvement cam results were inconclusive, as the improvements were predicted to be smaller than the resolution of the rotor balance.

Dawson, Seth↗

NASA NTRS1991

A case study in multi-component software development

McDonnell Douglas Helicopter Company has been actively involved in the development of the U.S. Army sponsored Second Generation Comprehensive Helicopter Analysis System (2GCHAS) over the last five years. This paper describes the multidisciplinary nature of the software, the multicontractor and multi-site environment within which the development took place, the development standards used and evolution of the final product. Valuable lessons were learned during this task that can be used in future developments.

Sangha, Karan↗

NASA NTRS1987

AH-64A shake test and correlation with NASTRAN finite element model predictions

A NASTRAN FEM code for the AH-64A helicopter airframe has been evaluated in light of suspended-fuselage shake tests that determined this aircraft's frequency-response characteristics at numerous measurement locations throughout the structure. Natural frequencies and mode shapes have been estimated from frequency-response data. On the basis of the correlation study results obtained, several modifications were made to the FEM model, yielding significant performance improvements.

Toossi, Mostafa↗