Engineering topics

Sturgess, G. J.

Publications and source records attributed to Sturgess, G. J..

11 records

NASA NTRS1989

Coolant side heat transfer with rotation. Task 3 report: Application of computational fluid dynamics

An experimental and analytical program was conducted to investigate heat transfer and pressure losses in rotating multipass passages with configurations and dimensions typical of modern turbine blades. The objective of this program is the development and verification of improved analysis methods that will form the basis for a design system that will produce turbine components with improved durability. As part of this overall program, a technique is developed for computational fluid dynamics. The specific objectives were to: select a baseline CFD computer code, assess the limitations of the baseline code, modify the baseline code for rotational effects, verify the modified code against benchmark experiments in the literature, and to identify shortcomings in the code as revealed by the verification. The Pratt and Whitney 3D-TEACH CFD code was selected as the vehicle for this program. The code was modified to account for rotating internal flows, and these modifications were evaluated for flow characteristics of those expected in the application. Results can make a useful contribution to blade internal cooling.

Kopper, F. C.↗

NASA NTRS1987

Application of CFD codes to the design and development of propulsion systems

The internal flows of aerospace propulsion engines have certain common features that are amenable to analysis through Computational Fluid Dynamics (CFD) computer codes. Although the application of CFD to engineering problems in engines was delayed by the complexities associated with internal flows, many codes with different capabilities are now being used as routine design tools. This is illustrated by examples taken from the aircraft gas turbine engine of flows calculated with potential flow, Euler flow, parabolized Navier-Stokes, and Navier-Stokes codes. Likely future directions of CFD applied to engine flows are described, and current barriers to continued progress are highlighted. The potential importance of the Numerical Aerodynamic Simulator (NAS) to resolution of these difficulties is suggested.

Lord, W. K.↗

NASA NTRS1985

Calculation of confined swirling flows

Swirling jets are an important constituent flow of many types of combustion equipment. Flame size, shape, stability and combustion intensity are all favorably influenced by swirling some portion of the incoming air with the fuel. Fluid dynamics computer codes are being developed for the mathematical simulation of flows in practical combustors. It is important that these codes have the ability to accurately and reliably calculate swirling flows. Turbulent flow calculations with swirl can be inaccurate due to at least three major reasons: limitations of the turbulence modeling used, incorrect or inadequate specifications of inlet boundary conditions, and, error introduced through the numerics. These sources of error are described, and examples provided of each. The state-of-the-art in such calculations is reviewed. The controlling character of current numerics is demonstrated, and it is concluded that as a first priority, better numerics must be arrived at, and that an improved understanding of the discharge flow from swirl generators is essential as a second priority. When these priorities are satisfied an improved turbulence model is desirable. It is also concluded that an improved understanding of swirl-induced recirculation would be an asset.

Sturgess, G. J.↗

NASA NTRS1984

Calculation of a hollow-cone liquid spray in a uniform air stream

Fluid dynamic computer codes for the simulation of flows in gas turbine engine combustion systems are being developed. NASA is currently sponsoring a two-phase program for the evaluation of the performance of current codes, taking into account also an improvement of accuracy, if needed. The present investigation forms a part of this program. The numerical technique used includes a Lagrangian spray model for liquid fuels. The spray model, in conjunction with the turbulence model, determines the distribution of fuel in the burning zone of the combustor. The numerical technique was applied to a hollow-cone pressure atomizer spraying water into a coflowing confined airstream.

Sturgess, G. J.↗

NASA NTRS1984

Calculations of turbulent mass transport in a bluff-body diffusion-flame combustor

Experimental measurements of turbulent mass transit in a bluff-body diffusion-flame combustor (using CO2 instead of fuel) are analyzed to evaluate the accuracy of physical models used in flow computations. The data of Lightman and Magill (1981), Lightman et al. (1983), and Roquemore et al. (1983) are used to calculate apparent turbulent Schmidt numbers (TSN) for a series of flow conditions by a modified TEACH viscous-flow code. The modeling principles, calculation grid, and boundary conditions are discussed, and the results are presented in graphs comparing calculated and measured values. It is shown that models such as the two-equation (K - epsilon) model which use a single value of the TSN are inappropriate for conditions typical of gas-turbine combustors: local TSN variations due to turbulence behavior must be taken into account in improved models.

Sturgess, G. J.↗

NASA NTRS1983

Coolant passage heat transfer with rotation. A progress report on the computational aspects

Turbine airfoils are subjected to increasingly higher heat loads which escalate the cooling requirements in order to satisfy life goals for the component materials. If turbine efficiency is to be maintained, however, cooling requirements should be as low as possible. To keep the quantity of cooling air bounded, a more efficient internal cooling scheme must be developed. One approach is to employ airfoils with multipass cooling passages that contain devices to augment internal heat transfer while limiting pressure drop. Design experience with multipass cooling passage airfoils has shown that a surplus of cooling air must be provided as a margin of safety. This increased cooling air leads to a performance penalty. Reliable methods for predicting the internal thermal and aerodynamic performance of multipass cooling passage airfoils would reduce or eliminate the need for the safety margin of surplus cooling air. The objective of the program is to develop and verify improved analytical methods that will form the basis for design technology which will result in efficient turbine components with improved durability without sacrificing performance. The objective will be met by: (1) establishing a comprehensive experimental data base that can form the basis of an empirical design system; (2) developing computational fluid dynamic techniques; and (3) analyzing the information in the data base with both phenomenological modeling and mathematical modeling to derive a suitable design and analysis procedure.

Aceto, L. D.↗

NASA NTRS1983

Aerothermal modeling program, phase 1

The physical modeling embodied in the computational fluid dynamics codes is discussed. The objectives were to identify shortcomings in the models and to provide a program plan to improve the quantitative accuracy. The physical models studied were for: turbulent mass and momentum transport, heat release, liquid fuel spray, and gaseous radiation. The approach adopted was to test the models against appropriate benchmark-quality test cases from experiments in the literature for the constituent flows that together make up the combustor real flow.

Sturgess, G. J.↗

NASA NTRS1983

Importance of inlet boundary conditions for numerical simulation of combustor flows

Fluid dynamic computer codes for the mathematical simulation of problems in gas turbine engine combustion systems are required as design and diagnostic tools. To eventually achieve a performance standard with these codes of more than qualitative accuracy it is desirable to use benchmark experiments for validation studies. Typical of the fluid dynamic computer codes being developed for combustor simulations is the TEACH (Teaching Elliptic Axisymmetric Characteristics Heuristically) solution procedure. It is difficult to find suitable experiments which satisfy the present definition of benchmark quality. For the majority of the available experiments there is a lack of information concerning the boundary conditions. A standard TEACH-type numerical technique is applied to a number of test-case experiments. It is found that numerical simulations of gas turbine combustor-relevant flows can be sensitive to the plane at which the calculations start and the spatial distributions of inlet quantities for swirling flows.

Sturgess, G. J.↗

NASA NTRS1982

Aerothermal modeling

The objectives, approach, and status of a program to develop the computational fluid dynamics tools needed to improve combustor design and analysis are outlined. The calculation procedure selected consists of a finite difference solution of the time averaged, steady state, primitive variable, elliptic form of the Reynolds equations. Standard TEACH type numerics are used to solve the resulting equations. These include hybrid differencing, SIMPLE algorithm for the pressure field, line by line iterative solution using the ADI method and the tridiagonal matrix algorithm (TDMA). Convergence is facilitated by using under relaxation. The physical processes are modeled by a two equation eddy viscosity model for turbulence; combustion is represented by a simple, irreversible, one step chemical reaction whose rate is influenced only by the time scale of the turbulence. The model evaluation procedure is also described.

Sturgess, G. J.↗

NASA NTRS1981

Advanced Low-Emissions Catalytic-Combustor Program, phase 1

Six catalytic combustor concepts were defined, analyzed, and evaluated. Major design considerations included low emissions, performance, safety, durability, installations, operations and development. On the basis of these considerations the two most promising concepts were selected. Refined analysis and preliminary design work was conducted on these two concepts. The selected concepts were required to fit within the combustor chamber dimensions of the reference engine. This is achieved by using a dump diffuser discharging into a plenum chamber between the compressor discharge and the turbine inlet, with the combustors overlaying the prediffuser and the rear of the compressor. To enhance maintainability, the outer combustor case for each concept is designed to translate forward for accessibility to the catalytic reactor, liners and high pressure turbine area. The catalytic reactor is self-contained with air-cooled canning on a resilient mounting. Both selected concepts employed integrated engine-starting approaches to raise the catalytic reactor up to operating conditions. Advanced liner schemes are used to minimize required cooling air. The two selected concepts respectively employ fuel-rich initial thermal reaction followed by rapid quench and subsequent fuel-lean catalytic reaction of carbon monoxide, and, fuel-lean thermal reaction of some fuel in a continuously operating pilot combustor with fuel-lean catalytic reaction of remaining fuel in a radially-staged main combustor.

Sturgess, G. J.↗

NASA NTRS1979

Advanced low emissions catalytic combustor program at Pratt and Whitney

The feasibility of employing catalytic combustion technology to control the emissions of oxides of nitrogen for subsonic, stratospheric cruise aircraft operations is the objective of this NASA contract. The existing Enivornmental Protection Agency standards for the landing and takeoff cycle were also required to be satisfied. Work for the first phase of a proposed three phase effort is reported and is concerned with analytical design studies.

Sturgess, G. J.↗