Oxidation and Hydrogen Embrittlement Behavior of Several Additively Manufactured Ni-Based Superalloys
For presentation at AMPP 2024, New Orleans, LA, March 3-7, 2024.
Engineering topics
Publications and source records attributed to Teeter, Lucas.
For presentation at AMPP 2024, New Orleans, LA, March 3-7, 2024.
Conference Presentation at TMS 2024 entitled "Property-Microstructure Evaluation of L-PBF Ni-based Superalloy Candidates for Industrial Gas Turbine (IGT) Fuel Injectors"
For presentation at, and publication in the proceedings of, AMPP Annual Conference + Expo 2024, New Orleans, LA, March 3-7, 2024.
For presentation at, and publication in proceedings of, AMPP Annual Conference + Expo 2024, New Orleans, LA, March 3-7, 2024.
Hydrogen ions produced during corrosion or through hydrogen blending into natural gas pipelines can lead to the degradation of ductility of metals used in these transmission pipelines. The effect of hydrogen on the mechanical properties of pipeline steels was studied for three grades of API 5L steels: X56, X65, and X100. These steels are either commonly used in or considered for use in natural gas transmission pipelines which are being considered for use in hydrogen blending. These steels were subjected to constant strain rate tensile testing after charging with electrochemically generated hydrogen. This presentation reports on work to extend the life of the natural gas pipeline network via understanding the effect of hydrogen embrittlement induced by corrosion processes.
Oral Presentation at ASTM 8th International Conference on Advanced Manufacturing 2023.
Oral Presentation entitled Materials Evaluation of Additively Manufactured Fuel Injector Candidates at 2023 UTSR and Advanced Turbines Program Review
Presentation at MS&T 2023 titled "Effect of temperature and impurities on the oxidation behavior of Ni-based alloys in hot CO2-rich gases."
Future technologies require structural materials resistant to environmental degradation in high-temperature CO 2 -rich environments. In this work, we exposed several commercially available Ni-based alloys (230, 263, 282, 617, 625, and 740H) to atmospheric pressure gases intended to simulate the compositions expected in future direct-fired supercritical CO 2 power cycles. The alloys were exposed to 95% CO 2 + 4% H 2 O + 1% O 2 and the same gas containing 0.1% SO 2 at temperatures of 600, 650, 700, 750, and 800 °C for 2500 h. With minor exceptions, chromia scales formed on all alloys at all temperatures in the SO 2 -free gas, yielding parabolic growth rates that followed an Arrhenius temperature dependence. Behavior in the SO 2 -containing gas was more complex. Generally, the alloys performed well at temperatures of 650, 750, and 800 °C. While some alloys further performed relatively well across the whole temperature range, several of the alloys experienced chromia failure resulting in non-protective duplex oxide scales and high oxidation rates, at temperatures of 600 and 700 °C. Deviation from protective behavior was associated with internal sulfide formation and, additionally for the case of 600 °C, external sulfate formation. Extensive carburization accompanied growth of the non-protective duplex oxide scales, which made it more difficult for the alloy to recover after initiation of the sulfur-induced accelerated corrosion process. The thermodynamic and kinetic factors influencing the accelerated corrosion in the presence of sulfur are discussed. The results suggest that caution is required when assessing compatibility of Ni-based alloys for CO 2 -based systems when sulfur-based impurities are expected.
Poster presentation titled Ni-based alloys in direct-fired supercritical CO2 power cycle environments at the 2023 High Temperature Corrosion Gordon Research Conference
Oregon State University Materials Science Seminar, Corvallis, OR, June 1, 2023
242nd ECS Meeting, Atlanta GA, October 9-13, 2022
Novel cold spray zinc-based alloy coatings have been investigated for corrosion protection of API 5L low carbon steel pipelines used in transporting natural gas. These different zinc alloy coatings are designed for use to help prevent internal corrosion and improve the lifespan of steel pipelines via sacrificial anodic protection. The corrosion behavior of these cold deposited zinc alloy coatings was investigated in CO2 saturated 3.5 wt.% NaCl solutions under simulated natural gas pipeline conditions. Electrochemical tests were conducted at 25 and 40 °C to determine the polarization resistance and galvanic current between each coating and the steel substrate in the galvanic couple. Tests were conducted at atmospheric, 1 bar, pressure. The results indicate that use of these coatings has the potential to increase the lifespan of steel pipelines above what a zinc coating alone could provide.
AMPP Annual Conference & Expo 2022, Virtual, March 6-10, 2022
2021 Carbon Management and Oil and Gas Research Project Review Meeting, Virtual, August 23-27, 2021
Next-generation supercritical CO 2 (sCO 2 ) power cycles will require different classes of alloy throughout the operational temperatures to optimize tradeoff of creep strength, oxidation performance and cost. This will necessitate joining methods such as welding, which might pose compatibility concerns at the joined interfaces. In this study, similar and dissimilar metal welds were generated from a variety of candidate alloys for sCO 2 systems including ferritic/martensitic steels, austenitic steels, and Ni-based superalloys. Samples were extracted from different regions of the welds and exposed to sCO 2 at 550 °C and 20 MPa for 2500 h, then characterized to understand their behavior in this environment. Unsurprisingly, the local oxidation behavior was largely dictated by the Cr content in the underlying metal. High-Cr austenitic steels and Ni alloys formed slow-growing Cr-rich oxide scales with minimal carburization of the underlying metal, while low-Cr ferritic/martensitic steels formed fast-growing Fe-rich oxide scales with significant carburization. Most welds did not show any unusual oxidation behavior at the interfaces, considering the local Cr content. The one exception was the 347H similar metal weld, where a larger grain size and complex grain structure in the fusion zone led to a significantly higher rate of Fe-rich oxide nodule formation compared to the base metal. This suggests that microstructural changes at joined interfaces can play an important role on the oxidation-limited lifetimes in future sCO 2 systems. The composition changes across the interfaces enabled study of the effect of Fe on the growth rate of Cr-rich oxides and of the origins of the sub-surface recrystallization zone that forms beneath them.