NASA at SC22 Conference Abstracts
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Engineering topics
Publications and source records attributed to Timothy Chau.
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A trade space exploration of a new NASA regional transport aircraft concept called the SUbsonic Single Aft eNgine (SUSAN) Electrofan is presented. The SUSAN concept uses a 20MW Electrified Aircraft Propulsion (EAP) system to enable advance Propulsion Airframe Integration (PAI) in transport category aircraft. Alternative fuels will be used to reduce the amount of emissions per energy used. By combining these features there is the potential to reduce aircraft emissions by 50% per passenger/mile while retaining the size, speed, and range of large regional jets. SUSAN is has a 750 mile economic mission, a 2500 mile design range and a maximum capacity of 180 passengers. The SUSAN configuration utilizes a single aft mounted engine and distributed electric wing-mounted thrusters on a tube and wing arrangement with a T-tail empennage. The SUSAN Electrofan employs a hybrid powertrain to enable: single turbofan operation on a large transport category aircraft; increased aerodynamic and propulsive efficiency through placement of electric engines; optimized turbofan sizing and efficiency through control and electric boosting, reduced control surface sizing through thrust augmentation. A single use battery is employed as the power source in case of turbofan failure. The design study also considers the constraints of operating within the current airport, airspace and economic constraints. This paper presents the status of the trade space exploration; however the concept definition is not finished. Forward work includes optimizing the overall aircraft configuration and including certain hard to model features like boundary layer ingestion or natural laminar flow across all appliable subsystems. Additional work forward work is a more extensive analysis of the configuration using alternative fuels.
The Subsonic Single Aft Engine (SUSAN) Electrofan is a new single-aisle regional jet class transport aircraft being studied by NASA, which benefits from reduced fuel consumption through a reduction in the number of hydrocarbon fuel-burning engines from two to one. This is achieved through a hybrid-electric system architecture, where a series of generators are used to extract power from a fuel-consuming tail cone thruster to drive electric propulsors mounted on the wings. To support the development of these propulsion systems, which involve high levels of propulsion-airframe integration, this paper presents high-fidelity analyses through computational fluid dynamics (CFD) simulations provided by the Launch Ascent and Vehicle Aerodynamics (LAVA) framework, which also includes capabilities for modeling the effect of active propulsors. A trade space exploration is performed to investigate the advantages of several wing mounted distributed electric propulsion system configurations, including over-wing, under-wing, and trailing-edge arrangements. For the aft fuselage propulsor, focus is on the sizing of the inlet, core, and bypass ducts. High-fidelity aerodynamic shape optimization is also used to help minimize the inlet distortion intensity experienced by the aft propulsor fan through a reshaping of the fuselage.
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This paper presents an aircraft configuration trade space exploration for NASA’s SUbsonicSingle Aft eNgine (SUSAN) Electrofan, which is a 180 passenger regional class transport aircraftthat utilizes electrified aircraft propulsion and advanced propulsion airframe integrationtechnologies to enable reduced fuel consumption and emissions. At its core is a hydrocarbonfuel-consuming aft fuselage propulsor that produces 35% of the total thrust while generatingpower to drive wing-mounted electric propulsors, which produce the remaining 65% thrust.This power is extracted from the aft fuselage propulsor via a set of generators and is managedwith the help of a rechargeable battery, classifying the propulsion system as hybrid electric.Investigated in this work are different aft fuselage propulsor concepts, several wing propulsorconfigurations, and different types of stability and control strategies that can be accommodatedby this hybrid electric system architecture, with an emphasis on aircraft performance. Resultsobtained using a low-order multidisciplinary design and analysis framework demonstrate thateven with a subset of the advanced technologies that are being considered for the SUSANElectrofan, significant improvements to fuel efficiency can be achieved.
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The SUSAN concept uses a 20-megawatt Electrified Aircraft Propulsion system to enable advance Propulsion Airframe Integration in transport category aircraft. Alternative fuels will be used to reduce the amount of emissions per energy used. By combining these features there is the potential to reduce aircraft emissions by 50 percent per passenger/mile while retaining the size, speed, and range of large regional jets. The SUSAN is has a 750-mile economic mission, a 2500-mile design range and a maximum capacity of 180 passengers. The SUSAN configuration utilizes a single aft mounted engine and distributed electric wing-mounted thrusters on a tube and wing arrangement with a T-tail empennage. The SUSAN Electrofan employs a hybrid powertrain to enable: single turbofan operation on a large transport category aircraft; increased aerodynamic and propulsive efficiency through placement of electric engines; optimized turbofan sizing and efficiency through control and electric boosting, reduced control surface sizing through thrust augmentation. A single use battery is employed as the power source in case of turbofan failure. The design study also considers the constraints of operating within the current airport, airspace, and economic constraints. Forward work includes optimizing the overall aircraft configuration and including certain hard to model features like boundary layer ingestion or natural laminar flow across all appliable subsystems. Additional work forward work is a more extensive analysis of the configuration using alternative fuels.
Summary of Work - The LAVA flow solver is utilized to investigate the design trade space of the SUSAN Electrofan concept’s Propulsion-Airframe Integration (PAI) systems, which include the effects of aero-propulsive coupling and boundary-layer ingestion (BLI). - Simplified infinite wing models are used to study various distributed electric propulsion (DEP) system arrangements, such as over-wing, under-wing, and trailing-edge configurations.
Summary of Work - Explored the aircraft configuration trade space for NASA’s Subsonic Single Aft Engine (SUSAN) Electrofan concept – a 180 passenger regional jet aircraft that features advanced electrified aircraft propulsion (EAP) and propulsion-airframe integration (PAI) technologies - Evaluated concepts through a low-order multidisciplinary design and analysis framework
NASA is conducting an ongoing trade study analysis of the SUSAN Electrofan aircraft concept, which utilizes 20-MW-class electrified aircraft propulsion to enable propulsive, aerodynamic, and control benefits while retaining the range, speed, and size of typical narrow-body regional aircraft. The study is constrained by the ground rules of operating within the current airport and airspace infrastructure. This ongoing study seeks to find a configuration and combination of technologies that yield significant fuel burn and emissions benefits. Another key goal is to reduce cost per passenger mile. Currently, the study is focused on a configuration that utilizes jet A or sustainable aviation fuels, however, we plan to consider other fuel alternatives in the future. This paper describes the progress in defining the architecture of the aircraft, engine, power system, control system, and initial understandings of the sensitivity of the potential configurations to technology assumptions based on key performance parameters. Additionally, progress towards definition and refinement of driving operational, economic, infrastructure, certification, and technical requirements is discussed.
NASA is conducting an ongoing trade study analysis of the SUSAN Electrofan aircraft concept, which utilizes 20-MW-class electrified aircraft propulsion to enable propulsive, aerodynamic, and control benefits while retaining the range, speed, and size of typical narrow-body regional aircraft. The study is constrained by the ground rules of operating within the current airport and airspace infrastructure. This ongoing study seeks to find a configuration and combination of technologies that yield significant fuel burn and emissions benefits. Another key goal is to reduce cost per passenger mile. Currently, the study is focused on a configuration that utilizes jet A or sustainable aviation fuels, however, we plan to consider other fuel alternatives in the future. This presentation describes the progress in defining the architecture of the aircraft, engine, power system, control system, and initial understandings of the sensitivity of the potential configurations to technology assumptions based on key performance parameters. Additionally, progress towards definition and refinement of driving operational, economic, infrastructure, certification, and technical requirements is discussed.
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The SUbsonic Single Aft eNgine (SUSAN) Electrofan is a novel aircraft concept which utilizes a single aft-mounted engine, electrified aircraft propulsion, an emergency backup battery, as well as state-of-the-art aerodynamic design and thermal management systems to reduce the overall environmental impact of the aircraft. Mission profiles, which define the aircraft state and flight characteristics throughout various phases of flight, are an important component of aircraft conceptual design. These defined characteristics can serve as sizing cases or design constraints. By defining the mission profiles to be within airworthiness certification standards and regulations, aircraft designers can ensure the conceptual design is predicted to be within compliance of these regulations throughout the design process. This paper will present mission profiles for the SUSAN Electrofan aircraft, including the basis for defining the characteristics required during each phase of flight.
The SUSAN Electrofan is a new hybrid electric large regional jet aircraft concept being studied by NASA that leverages advanced propulsion system technologies such as distributed electric propulsion (DEP) and boundary-layer ingestion (BLI) to reduce fuel consumption and emissions. In order to evaluate the individual benefits of these technologies toward the SUSAN Electrofan’s wing-mounted propulsion systems, three configurations are proposed. The first consists of two underwing pylon-mounted podded propulsors and serves as a baseline, while the second features an underwing pylon-mounted DEP concept with 16 ducted fans in a mail-slot nacelle. The third and final configuration mounts the mail-slot nacelle directly onto the pressure side of the wing to also take advantage of BLI. This paper presents preliminary investigations into the design and performance of the first two propulsion system configurations. This begins with an initial propulsor and mail-slot design where the aeropropulsive design space is explored, and adverse effects are addressed through iterative geometry modifications. The propulsion system configurations are then installed onto a wing–body model to account for integration effects and assess the relative aerodynamic and shaft power performance of each concept. Results indicate the potential benefits of DEP, which come from significant reductions in total drag, provided by operation at much lower propulsor fan pressure ratios.
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This paper presents an update to the conceptual design of NASA’s Subsonic Single Aft Engine (SUSAN) Electrofan transport aircraft—a 180 passenger, Mach 0.785 hybrid-electric regional jet with an economy range of 750 nmi and a design range of 2,500 nmi. The concept employs a series hybrid-electric powertrain driven by a fuel-burning aft fuselage propulsor that is connected to Megawatt-class power generators to convert additional mechanical shaft power to electric power. This electric power is used to support wing-mounted electric propulsors. The aft fuselage turbofan leverages boundary layer ingestion (BLI) and is designed to deliver 35% of the total aircraft thrust, while the wing propulsors assume underwing distributed electric propulsion (DEP) arrangements and are responsible for the remaining 65% thrust. Investigated in this work is the fuel burn performance of the SUSAN Electrofan when incorporating new weight and efficiency estimates for the power, battery, and thermal systems. An updated unified engine deck is also included, which accounts for the high effective bypass ratio made possible by the DEP systems and turbofan BLI effects to first order. Multidisciplinary design analysis and optimization (MDAO) is performed through an updated conceptual design environment, and comparisons are made to a Boeing 737 MAX 8-like reference aircraft performing similar missions, as well as a variant resized for 2,500 nmi.
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