Engineering topics

Toney, Gretchen K.

Publications and source records attributed to Toney, Gretchen K..

6 records

DOE OSTI2022

Technical Use Guidance for Engraving with a FiberMark Epilog Laser Engraver

The FiberMark Epilog Laser Engraver is useful tool having the ability to etch and mark a wide variety of metals and plastics. This laser engraver is capable of creating different marks including annealing metal, etching metal, metal polishing, and plastic marking. Annealing metal is a process in which the metal is heated to a high temperature creating a permanent oxide layer on the surface resulting in a high contrast mark. The benefit of annealing is this type of mark is created without changing the surface finish of the metal. Annealing is the best choice for marking targets used in the Pu238 program due to the high contrast mark it is easily visible throughout the production process. Metal engraving is a process in which the metal is removed from the surface by vaporization. To make a deep metal engraving multiple passes may be required particularly if the metal has a high hardness level (such as stainless steel). Metal polishing is a process in which the surface of the metal is heated quickly causing the color to change and take on a mirror-like finish. This process is best for metals that are darker or have a matte finish. Plastic marking occurs with engineered plastics which undergo a color change in the surface without the surface being damaged. The plastics that are most compatible with the laser engraver’s 1065 nm wavelength of light are PET, ABS, polycarbonate and colored Delrin.

36 MATERIALS SCIENCE↗

DOE OSTI2022

Technical Guidance on Use of the Netzsch LFA 447 Nanoflash for Measurement of Ceramic-Metallic (Cermet) Pellet Specimen

The Netzsch LFA 447 Nanoflash Instrument uses the laser flash method to measure thermal diffusivity of a material. Thermal conductivity can be determined if specific heat and density are known for that material. The 238 Pu Supply Program is interested in re-establishing the capability to determine thermal diffusivity and thermal conductivity of various 237Np Al/cermet samples during heating. The bottom side of a plane parallel sample is heated by an energy pulse from a light source (in this case a xenon lamp). An infrared (IR) detector is on the top side of the sample which detects the time dependent temperature rise of the sample due to the energy input from the xenon lamp. The LFA 447 Nanoflash is user-friendly, simple to operate, and has minor sample preparation which will allow technicians to be trained easily on its use. When using the multi-property measurement option, the LFA 447 Nanoflash can determine both thermal diffusivity and specific heat which means only density is needed to identify the thermal conductivity of a sample. This equipment is recognized for being highly accurate and having fast test times, replacing steady-state methods which have proven to be difficult and much slower.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

DOE OSTI2022

Technical Guidance on Use of the Linseis Vertical Dilatometer L75

Linseis vertical Dilatometer L75 thermal expansion equipment is a complete system which can be used for measuring change of the absolute length of a sample, determination of the thermal expansion coefficient (CTE), shrinkage, and sintering. The 238 Pu Supply Program is interested in re-establishing the capability to determine CTE and measuring the change of the absolute length of various 237 Np Al/cermet samples during heating. The change in length of the measured sample is recorded using a highly sensitive Linear Variable Differential Transformer (LVDT). The dilatometer is user-friendly and simple to operate which will allow technicians to be trained easily on its use. This equipment was designed to be used specifically for ceramics. It has a highly vacuum tight push rod dilatometer, a high-resolution inductive transducer using innovative and comprehensive temperature controls which provide excellent performance as a measurement system yielding high accuracy, reproducibility, and long-term stability.

07 ISOTOPE AND RADIATION SOURCES↗

DOE OSTI2022

Technical Guidance for Creation of 237 NP Irradiation Target Fabrication Packages

This document describes the process used to document the fabrication of irradiation targets that may be inserted into either the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL), or the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL). The targets are being irradiated to produce 238 Pu (5.48Mev alpha decay, T1/2 = 87.7 y) used in the fabrication of radioisotope thermoelectric generators (RTGs). RTGs powered by 238 Pu are an established power source technology for National Aeronautics and Space Administration space missions where solar power is not viable. The documentation included in fabrication files demonstrates full traceability of all materials, components, and assemblies used to build 237 Np targets. To accomplish this, all documentation (e.g., certified material test reports, weld reports, leak test reports) will be maintained and reviewed throughout materials procurement, component fabrication, and target assembly.

07 ISOTOPE AND RADIATION SOURCES↗

DOE OSTI2021

Measuring Neptunium Concentration using Optical Spectrometry for the Pu-238 Supply Program

Targets containing 237 Np are irradiated at the High Flux Isotope Reactor at Oak Ridge National Laboratory to produce 238 Pu, as plutonium dioxide (PuO 2 ), a heat source material for use in future NASA space missions. Kilogram quantities of Np are processed yearly and developing methods to efficiently characterize and monitor the Np processing streams with optical spectroscopy and real-time monitoring software is a critical aspect of this effort. Here, we evaluate how ultraviolet/visible/near-infrared (UV-Vis-NIR) absorbance and Raman spectroscopic techniques are applicable to characterizing concentrated Np solutions and provide proof-of-principle and proof-of-concept results for each technique. Both techniques were tested in lab-scale studies and should improve the timeliness of production efforts. However, spectrophotometry is the more mature option and has been successfully demonstrated in a hot cell environment. An overview of the initial findings, a brief demonstration, and areas for future work will be highlighted in this report.

07 ISOTOPE AND RADIATION SOURCES↗

DOE OSTI2021

Chemometrics and Experimental Design for the Quantification of Nitrate Salts in Nitric Acid: Near-Infrared Spectroscopy Absorption Analysis

Implementing remote, real-time spectroscopic monitoring of radiochemical processing streams in hot cell environments requires efficiency and simplicity. The success of optical spectroscopy for the quantification of species in chemical systems highly depends on representative training sets and suitable validation sets. Selecting a training set (i.e., calibration standards) to build multivariate regression models is both time- and resource-consuming using standard one-factor-at-a-time approaches. This study describes the use of experimental design to generate spectral training sets and a validation set for the quantification of sodium nitrate (0–1 M) and nitric acid (0.1–10 M) using the near-infrared water band centered at 1440 nm. Partial least squares regression models were built from training sets generated by both D- and I-optimal experimental designs and a one-factor-at-a-time approach. The prediction performance of each model was evaluated by comparing the bias and standard error of prediction for statistical significance. D- and I-optimal designs reduced the number of samples required to build regression models compared with one-factor-at-a-time while also improving performance. Models must be confirmed against a validation sample set when minimizing the number of samples in the training set. The D-optimal design performed the best when considering both performance and efficiency by improving predictive capability and reducing number of samples in the training set by 64% compared with the one-factor-at-a-time approach. The experimental design approach objectively selects calibration and validation spectral data sets based on statistical criterion to optimize performance and minimize resources.

38 RADIATION CHEMISTRY, RADIOCHEMISTRY, AND NUCLEA↗