Engineering topics
Publications and source records attributed to Triner, J. E..
In discussing the application of advanced materials to rotating machinery, the following topics are covered: the torque speed characteristics of ac and dc machines, motor and transformer losses, the factors affecting core loss in motors, advanced magnetic materials and conductors, and design tradeoffs for samarium cobalt motors.
As power levels of spacecraft rise to the 50 to 100 kW range, it becomes apparent that low voltage (28 V) dc power distribution and management systems will not operate efficiently at these higher power levels. The concept of transforming a solar array voltage at 150 V dc into a 1000 V ac distribution system operating at 20 kHz is examined. The transformation is accomplished with series-resonant inverter by using a rotary transformer to isolate the solar array from the spacecraft. The power can then be distributed in any desired method such as three phase delta to delta. The distribution voltage can be easily transformed to any desired load voltage and operating frequency. The reasons for the voltage limitations on the solar array due to plasma interactions and the many advantages of a high voltage, high frequency at distribution system are discussed.
A new analytical technique which predicts the basic magnetic properties under various operating conditions encountered in state-of-the-art dc-ac/dc converters is discussed. Using a new flux-controlled core excitation circuit, magnetic core characteristics were developed for constant values of ramp flux (square wave voltage excitation) and frequency. From this empirical data, a mathematical loss characteristics equation is developed to analytically predict the specific core loss of several magnetic materials under various waveform excitation conditions. In addition, these characteristics show the circuit designer for the first time the direct functional relatonships between induction level and specific core loss as a function of the two key dc-dc converter operating parameters of input voltage and duty cycle.
Flux-controlled magnetic-core-loss tester has been developed that produces high-frequency core-loss data (within 2 percent) for any desired waveform excitation and allows magnetic characteristics of material to be measured under symmetrical and asymmetrical excitation conditions. It allows direct control of additional loss variable rather than just driving frequency as is case for all previous sinusoidal core-loss measurements.
The basic magnetic properties under various operating conditions encountered in the state-of-the-art DC-AC/DC converters are examined. Using a novel core excitation circuit, the basic B-H and loss characteristics of various core materials may be observed as a function of circuit configuration, frequency of operation, input voltage, and pulse-width modulation conditions. From this empirical data, a mathematical loss characteristics equation is developed to analytically predict the specific core loss of several magnetic materials under various waveform excitation conditions.
Using discrete time state variable representation, a generalized computer-aided modeling and analysis of dc-dc converters is presented. The methodology provides exact modeling and is applicable to all types of power stages and duty-cycle control, including continuous and discontinuous inductor current operation. Converter stability, transient behavior and audio susceptibility can be analytically evaluated and predicted. The generalized theory of the proposed approach to converter modeling and analysis is presented first, followed by a demonstrative example applying the theory to a constant frequency buck converter operating in continuous and discontinuous inductor current mode. Excellent agreement with laboratory test data has been observed.
The application of pulse modulation control (choppers) to dc motors creates unique instrumentation problems. In particular, the high-harmonic components contained in the current waveforms require frequency-response accommodations not normally considered in dc instrumentation. In addition to current sensing, accurate power measurement not only requires adequate frequency response but also must address phase errors caused by the finite bandwidths and component characteristics involved. This paper discusses the implications of these problems and reports on the degree to which they have been solved at Lewis Research Center.
The application of pulse modulation control (choppers) to dc motors creates unique instrumentation problems. In particular, the high harmonic components contained in the current waveforms require frequency response accommodations not normally considered in dc instrumentation. In addition to current sensing, accurate power measurement requires not only adequate frequency response but must also address phase errors caused by the finite bandwidths and component characteristics involved. The implications of these problems are assessed.
A generalized discrete time domain modeling and analysis technique is presented for all types of switching regulators using any type of duty-cycle controller, and operating in both continuous and discontinuous inductor current. State space techniques are employed to derive an equivalent nonlinear discrete time model that describes the converter exactly. The system is linearized about its equilibrium state to obtain a linear discrete time model for small signal performance evaluations, such as stability, audiosusceptibility and transient response. The analysis makes extensive use of the digital computer as an analytical tool. It is universal, exact and easy to use.
Utilizing the demonstrated capability of nonlinear programming algorithms, a practical design optimization approach for power converters is established to conceive a design to meet all power-circuit performance requirements and concurrently optimize a defined quantity such as weight or losses. In addition, to facilitate a cost-effective design, the computer-aided approach provides a means to readily assess (1) the weight-efficiency tradeoff, (2) impacts of converter requirements and component characteristics on a given design, and (3) optimum power system configurations.
A methodology for optimizing power-processor designs is described which achieves optimization with respect to some power-processor characteristic deemed particularly desirable by the designer, such as weight or efficiency. Optimization theory based on Lagrange multipliers is reviewed together with nonlinear programming techniques employing penalty functions. The methodology, the task of which is to minimize an objective function subject to design constraints, is demonstrated with the aid of four examples: optimum-weight core selection for an inductor with a predetermined winding size, optimum-weight inductor design with a given loss constraint, optimum-loss inductor design with a given weight constraint, and a comparison of optimum-weight single- and two-stage input-filter designs with identical loss and other requirement constraints. Closed-form solutions for the first three examples are obtained by applying the Lagrange-multiplier method, but solutions for the last example are found numerically through the use of the sequential unconstrained minimization technique.
State space techniques are employed to derive accurate models for buck, boost, and buck/boost converter power stages operating with and without zero-inductor-current dwell time. A generalized procedure is developed which treats the continuous-inductor-current mode without the dwell time as a special case of the discontinuous-current mode, when the dwell time vanishes. An abrupt change of system behavior including a reduction of the system order when the dwell time appears is shown both analytically and experimentally.
Using state variable representation a nonlinear, discrete-time system is derived that models the converter exactly. This system is linearized about its steady state solution, and converter stability, transient response and audio susceptibility are studied. The steady state solution of the converter is stable if and only if all the roots of the linearized system are absolutely less than unity. Excellent agreement with laboratory test data has been observed.
A miniature high-voltage array was fabricated, incorporating the multi-junction edge illuminated (MJC) cell technique. The array consists of 32 2x2.2 cm MJCs, series connected, capable of 1600 V open circuit at 1 AMO and 1.2 mA short circuit. A solid state, high-voltage relay is connected across each 4-cell subgroup of the array. It was built to test plasma current drain on space systems using high voltage as might occur when a high-voltage solar array is operated from low to synchronous orbit.
Digital regulated solar array module and performance characteristics of its electronic circuits