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Tuttle, M. E.

Publications and source records attributed to Tuttle, M. E..

Optimal design of a composite structure

This paper presents a design methodology for a laminated composite stiffened panel, subjected to multiple in-plane loads and bending moments. Design variables include the skin and stiffener ply orientation angles and stiffener geometry variables. Optimum designs are sought which minimize structural weight and satisfy mechanical performance requirements. Two types of mechanical performance requirements are placed on the panel, maximum strain and minimum strength. Minimum weight designs are presented which document that the choice of mechanical performance requirements cause changes in the optimum design. The effects of lay-up constraints which limit the ply angles to user specified values, such as symmetric or quasi-isotropic laminates, are also investigated.

Graesser, D. L.

The elastic and yield behavior of polyethylene tubes subjected to biaxial loadings

The elastic and yield response of extruded thin-walled high-density polyethylene tubes with a density in the range of 0.961 to 0.964 gm/cu cm was investigated. Material properties in the axial and hoop directions were measured, and the tubes were found to be mildly transversely isotropic. The yield response was pressure sensitive, and was well predicted using the pressure-modified Hill criterion using a compressive to tensile yield strength ratio of 1:12.

Tuttle, M. E.

Thermoviscoplastic response of Ti-15-3 under various loading conditions

Metal matrix composites (MMC's) are candidate materials for use in high temperature, high loading applications. In particular, an MMC consisting of a titanium alloy reinforced with silicon-carbide fibers is being considered for use on the National Aerospace Plane (NASP). Compared to other metals and metallic alloys, titanium alloys retain relatively high stiffness, strength, and corrosion resistance at elevated temperatures. However, above roughly 316 C titanium exhibits a significant thermoviscoplastic (creep) response. Since the temperatures encountered in many regions of the NASP are expected to exceed 316 C, the potential thermoviscoplastic behavior of titanium-based MMC's at elevated temperatures must be thoroughly investigated.

Tuttle, M. E.

Thermoviscoplastic response of Ti-15-3 under various loading conditions

The long term objective is to develop a combined experimental analytic methodology for predicting the thermoviscoplastic behavior of the neat (i.e., unreinforced) titanium matrix. Once a constitutive model which adequately describes the behavior of titanium has been identified, the viscoplastic behavior of unidirectional composites will be predicted through the use of the rule-of-mixtures. A crucial aspect of the study is the selection of a constitutive model to describe the thermoviscoplastic behavior of titanium.

Tuttle, M. E.

Designing laminated composites using random search techniques

A computer program called UWCODA is presented. UWCODA is intended to assist in the design, analysis and optimization of composite plates. UWCODA combines a state-of-the-art global optimization algorithm (Improving Hit and Run) with classical lamination theory. Optimization results are presented for simple loading conditions as well as for complex, biaxial load conditions. The computer code proved to be very effective in the design of composite plates.

Graesser, D. L.

The yield and post-yield behavior of high-density polyethylene

An experimental and analytical evaluation was made of the yield and post-yield behavior of high-density polyethylene, a semi-crystalline thermoplastic. Polyethylene was selected for study because it is very inexpensive and readily available in the form of thin-walled tubes. Thin-walled tubular specimens were subjected to axial loads and internal pressures, such that the specimens were subjected to a known biaxial loading. A constant octahederal shear stress rate was imposed during all tests. The measured yield and post-yield behavior was compared with predictions based on both isotropic and anisotropic models. Of particular interest was whether inelastic behavior was sensitive to the hydrostatic stress level. The major achievements and conclusions reached are discussed.

Semeliss, M. A.

Compression creep of graphite/epoxy laminates monitored using moire interferometry

Uniaxial compressive creep loadings were applied for ten hours to various graphite/epoxy laminates with a hole. All tests were performed at room temperatures. In-plane displacements were monitored using moire interferometry. Moire fringe patterns were reduced to in-plane strain fields numerically. The fiber-dominated laminates tested exhibited little or no viscoelastic behavior during the ten hour period. Conversely, the matrix-dominated laminates tested did exhibit viscoelastic behavior during the ten hour test time.

Tuttle, M. E.

Compressive creep strain measurements using moire interferometry

Uniaxial compressive creep loads were applied to quasi-isotropic composite laminates at room temperature. The x and y displacement fields were measured using moire interferometry. Moire fringe patterns were recorded photographically; these photographic records were subsequently digitized and reduced to in-plane strain levels numerically. Strain contours were plotted, providing a whole-field representation of in-plane strain distribution. Slight viscoelastic behavior was observed over the time period considered, except in one test in which time-dependent delamination failures were observed.

Tuttle, M. E.

Compression creep of filamentary composites

Axial and transverse strain fields induced in composite laminates subjected to compressive creep loading were compared for several types of laminate layups. Unidirectional graphite/epoxy as well as multi-directional graphite/epoxy and graphite/PEEK layups were studied. Specimens with and without holes were tested. The specimens were subjected to compressive creep loading for a 10-hour period. In-plane displacements were measured using moire interferometry. A computer based data reduction scheme was developed which reduces the whole-field displacement fields obtained using moire to whole-field strain contour maps. Only slight viscoelastic response was observed in matrix-dominated laminates, except for one test in which catastrophic specimen failure occurred after a 16-hour period. In this case the specimen response was a complex combination of both viscoelastic and fracture mechanisms. No viscoelastic effects were observed for fiber-dominated laminates over the 10-hour creep time used. The experimental results for specimens with holes were compared with results obtained using a finite-element analysis. The comparison between experiment and theory was generally good. Overall strain distributions were very well predicted. The finite element analysis typically predicted slightly higher strain values at the edge of the hole, and slightly lower strain values at positions removed from the hole, than were observed experimentally. It is hypothesized that these discrepancies are due to nonlinear material behavior at the hole edge, which were not accounted for during the finite-element analysis.

Graesser, D. L.

Strain measurements in composites subjected to compressive loading using moire interferometry

Experimental apparatus to apply a uniaxial compressive load to composite laminates and measure the resulting in-plane displacement fields using moireinterferometry were designed and built. Quasi-isotropic graphite/epoxy and graphite/PEEK laminates were subjected to near-ultimate compressive creep loadings at room temperatures. Creep loads were applied for times up to 28 hrs. Strains were calculated from the measured displacements, and compared with theoretical results.

Klein, R. J.

Prediction of the long-term creep compliance of general composite laminates

An accelerated viscoelastic characterization procedure for use with polymer-based composite materials is presented which employs short term test data obtained using unidirectional specimens to predict the long term viscoelastic behavior of general composite laminates. This procedure is here illustrated using the Schapery (1966, 1969) nonlinear theory as the required viscoelastic constitutive model, as well as classical lamination theory for the lamination scheme. The technique is applied to T300/5208 graphite/epoxy.

Tuttle, M. E.

The impact of experimental measurement errors on long-term viscoelastic predictions

The impact of flight error in measured viscoelastic parameters on subsequent long-term viscoelastic predictions is numerically evaluated using the Schapery nonlinear viscoelastic model. Of the seven Schapery parameters, the results indicated that long-term predictions were most sensitive to errors in the power law parameter n. Although errors in the other parameters were significant as well, errors in n dominated all other factors at long times. The process of selecting an appropriate short-term test cycle so as to insure an accurate long-term prediction was considered, and a short-term test cycle was selected using material properties typical for T300/5208 graphite-epoxy at 149 C. The process of selection is described, and its individual steps are itemized.

Tuttle, M. E.

Accelerated viscoelastic characterization of T300-5208 graphite-epoxy laminates

A viscoelastic response scheme for the accelerated characterization of polymer-based composite laminates in applied to T300/5208 graphite/epoxy. The response of uni-directional specimens is modeled. The transient component of the viscoelastic creep compliance is assumed to follow a power law approximation. A recursive relationship is developed, based upon the Schapery single-integral equation, which allows approximation of a continuous time-varying uniaxial load using discrete steps in stress. The viscoelastic response of T300/5208 to transverse normal and shear stresses is determined unsing 90 deg and 10 deg off-axis tensile specimens. In each case the seven viscoelastic material parameters required in the analysis are determined experimentally using short-term creep and creep recovery tests. It is shown that an accurate measure of the power law exponent is crucial for accurate long-term prediction. A short term test cycle selection procedure is proposed, which should provide useful guidelines for the evaluation of other viscoelastic materials.

Tuttle, M. E.

Resistance fail strain gage technology as applied to composite materials

Existing strain gage technologies as applied to orthotropic composite materials are reviewed. The bonding procedures, transverse sensitivity effects, errors due to gage misalignment, and temperature compensation methods are addressed. Numerical examples are included where appropriate. It is shown that the orthotropic behavior of composites can result in experimental error which would not be expected based on practical experience with isotropic materials. In certain cases, the transverse sensitivity of strain gages and/or slight gage misalignment can result in strain measurement errors.

Tuttle, M. E.

Strain measurement within a single-lap joint using embedded strain gages

An experimental method used to measure the in-plane normal-axial strains produced within a single-lap joint is described in which a resistance-foil strain gage is embedded within the joint prior to curing of the adhesive. Nominal dimensions of the titanium Ti-6-4 adherends were 0.13 x 2.5 x 12.7 cm and an overlap of 2.5 cm was used. The joint was bonded with FM-300 structural adhesive. The average ultimate shear strength of the gaged specimens and control specimens was 16.1 MPa and 14.1 MPa. A significant advantage of the proposed method is that strains internal to the joint are measured, rather than strains at an external edge. The presence of the gage was found to be not detrimental to bond performance.

Tuttle, M. E.

Resistance-foil strain-gage technology as applied to composite materials

A general review of existing strain-gage technologies as applied to orthotropic-composite materials is given. The specific topics addressed are gage-bonding procedures, transverse-sensitivity effects, errors due to gage misalignment, and temperature-compensation methods. The discussion is supplemented by numerical examples where appropriate. It is shown that the orthotropic behavior of composites can result in experimental error which would not be expected based on practical experience with isotropic materials. In certain cases, the transverse sensitivity of strain gages and/or slight gage misalignment can result in strain-measurement errors exceeding 50 percent.

Tuttle, M. E.