Engineering topics

Wilcox, W. R.

Publications and source records attributed to Wilcox, W. R..

At least 19 records

NASA NTRS1993

Characterization of precipitates in CdTe and Cd(1-x)Zn(x)Te grown by vertical Bridgman-Stockbarger technique

Different polishing solutions were tested for exposing precipitates in CdTe and Cd(0.96)Zn(0.04) single crystals grown by vertical Bridgman-Stockbarger technique. A solution of 5-7% Br2 in methanol and E-solution were both effective. High resolution scanning electron microscopy with energy dispersive spectroscopy (SEM/EDS) was employed to characterize those exposed precipitates. Most of the polyhedral-shaped Te precipitates with a size range from 3 to 20 microns had voids inside. Partially dissolved Te precipitates were observed in CdTe samples that had been annealed in Cd vapor at 700 C for 10 min. Isolated areas mis-oriented from the matrix were observed in CdTe and Cd(0.96)Zn(0.04)Te that had been annealed in Cd vapor at 700 C for 20 and 50 h, respectively. Te precipitate images were recorded with EDS. By SEM/EDS, Cd-rich precipitates were observed in some Cd-annealed CdTe. C and Na impurities were detected in some Te precipitates.

Shen, J.↗

NASA NTRS1992

Floating zone melting of cadmium telluride

To produce superior crystals of cadmium telluride, floating zone melting in space has been proposed. Techniques required for floating zone melting of cadmium telluride are being developed. We have successfully float-zoned cadmium telluride on earth using square rods. A resistance heater was constructed for forming the molten zone. Evaporation of the molten zone was controlled by adding excess cadmium to the growth ampoule combined with heating of the entire ampoule. An effective method to hold the feed rod was developed. Slow rotation of the growth ampoule was proven experimentally to be necessary to achieve a complete symmetric molten zone. Most of the resultant cylindrical rods were single crystals with twins. Still needed is a suitable automatic method to control the zone length. We tried a fiber optical technique to control the zone length, but experiments showed that application of this technique to automate zone length control is unlikely to be successful.

Chang, Wen-Ming↗

NASA NTRS1991

Effect of convection on the microstructure of a lamellar eutectic growing with a stepped interface

A two dimensional model developed to study the influence of convective flow on the concentration field ahead of a growing lamellar eutectic is described when one phase projects out into the melt creating a stepped interface. The two dimensional convective flow field, which is periodic in the horizontal direction, was computed numerically using the software FLUENT. The velocity field generated due to the flow of melt over the steps was then incorporated into a finite difference scheme employed to solve the concentration field. The average interfacial composition was calculated and converted to lamellar spacing using the Jackson and Hunt minimum supercooling criterion. It was found that a stepped interface is more sensitive to convection than a planar interface.

Seth, Jayshree↗

NASA NTRS1991

Influence of gravity on the microstructure of the MnBi/Bi eutectic

Directional solidification of MnBiBi eutectic in space produced MnBi fibers that were significantly finer and closer together than when solidification was carried out on earth under otherwise identical conditions. Use of a strong magnetic field during solidification on earth gave about the same results as solidification in space, indicating that convection is the cause of the difference in microstructure. However, 15 years of theoretical and experimental research have failed to reveal the mechanism for this phenomenon. It has been found that temperature gradient has no effect; the concentration field in front of the freezing interface is not altered sufficiently by buoyancy-driven convection to explain it, even if the MnBi fibers project out in front of the Bi matrix; and the Soret effect is not sufficiently large. On the other hand, vigorous forced convection caused a change in microstructure in agreement with theory.

Rydzewski, J. H.↗

NASA NTRS1991

Growth and study of triglycine sulfate (TGS) crystals in low-G for infrared detector applications

Experiments on growth of TGS crystals using (010) and (001) oriented disc shape seeds in the low gravity environment aboard Spacelab-3 are presented. The holographic interferograms reconstructed on the ground demonstrated diffusion limited growth. The morphology of the crystals grown was similar to that of crystals grown on earth, except the faces were not fully developed and planar. The device quality of these crytals is considered to be comparable with the best crystals grown on earth. Better infrared detector characteristics were obtained by doping TGS with Cs and L-alanine simultaneously on the ground. Crystals grown on (010) poled seeds show improved morphology and pyroelectric properties.

Lal, R. B.↗

NASA NTRS1990

Experimental observation of the influence of furnace temperature profile on convection and segregation in the vertical Bridgman crystal growth technique

Azulene-doped naphtalene was directionally solidified using the vertical Bridgman-Stockbarger technique. Doping homogeneity and convection are determined as a function of the temperature profile in the furnace and the freezing rate. Convective velocities are two orders of magnitude lower when the temperature increases with height. The cross sectional variation in azulene concentration tends to be asymmetric. Neither rotation of the ampoule nor deliberate introduction of thermal asymmetries during solidification had a significant influence on cross sectional variations in doping. It is predicted that slow directional solidification under microgravity conditions can produce greater inhomogeneities than on earth. Thus when low freezing rates are necessary in order to avoid constitutional supercooling, it may be necessary to combine microgravity and magnetic fields in order to achieve homogeneous crystals.

Neugebauer, G. T.↗

NASA NTRS1990

Effect of convection on the microstructure of a lamellar eutectic growing with a stepped interface

Seth, Jayshree↗

NASA NTRS1990

Influence of convection on rod spacing of eutectics

This paper describes a three-dimensional numerical model to study the influence of convection on the rod-like microstructure of an eutectic system. This model is based on a central finite difference approach. By applying it, the average concentration near the solid/liquid interface of a growing rod-like eutectic was determined for eutectic compositions C(e) of 0.03, 0.05, and 0.10. Following Jackson and Hunt (1966), the average interfacial composition was converted to a change of undercooling at the interface and, finally, to spacing between the rods. The change in rod spacing with increasing intensity of convection was calculated assuming the eutectic grows at minimum interfacial undercooling. It was confirmed that an increase in convection should coarsen the microstructure (i.e., the rod spacing increases with increasing intensity of stirring).

Caram, R.↗

NASA NTRS1989

Solution growth of Triglycine Sulfate (TGS) crystals on the International Microgravity Laboratory (IML-1)

An experiment was planned for the International Microgravity Laboratory (IML-1) to be launched around Feb. 1991. Crystals of triglycine sulfate (TGS) will be grown by low temperature solution crystal growth technique using a multiuser facility called Fluid Experiment System (FES). A special cooled sting technique of solution crystal growth will be used where heat is extracted from the seed crystal through a semi-insulating sting, thereby creating the desired supersaturation near the growing crystal. Also, a holocamera will be used to provide tomography of the three dimensional flow field and particle image displacement velocimetry to monitor the convective flows.

Lal, Ravi B.↗

NASA NTRS1988

Diffusional decay of striations

This paper investigates the amount of decay of growth striations in bulk crystals grown from melts and solutions, due to solid-state diffusion during the cooling of the crystal to room temperature. A model is developed based on the assumption of a sinusoidal variation in the solid composition at the interface of a semiinfinite ingot growing at constant velocity, and the damping behavior of this variation is followed as it moves away from the solid-liquid interface. Numerical results are presented showing that an increase in the diffusivity causes the striations to penetrate deeper into the solid and, consequently causes the distance for 99.9 percent decay to increase. Analytical results are also presented for the decay of striations in an isothermal ingot induced by a sinusoidal fluctuation in the rate of crystal growth.

Gray, R. T.↗

NASA NTRS1987

Holographic flow field analysis in Spacelab-3 crystal growth experiments

Holographic flow field analysis has been applied in a crystal growth experiment conducted on NASA's space shuttle program on Spacelab-3 during April 29 - May 6,l985. The experimental holograms taken during the crystal growth process are reconstructed into interferograms and later digitized to give refractive-index fields: A comparison has been made with theoretically computed interferograms.

Lal, R. B.↗

NASA NTRS1986

Twinning of dodecanedicarboxylic acid

Twinning of 1,10-dodecanedicarboxyl acid (DDA) was observed in 0.1 mm thick films with a polarizing microscope. Twins originated from polycrystalline regions which tended to nucleate on twin faces, and terminated by intersection gone another. Twinning increased dramatically with addition of organic compounds with a similar molecular size and shape. Increasing the freezing rate, increasing the temperature gradient, and addition of silica particles increased twinning. It is proposed that twins nucleate with polycrystals and sometimes anneal out before they become observable. The impurities may enhance twinning either by lowering the twin energy or by adsorbing on growing faces.

Sen, R.↗

NASA NTRS1986

Behavior of a non-wetting melt in free fall - Experimental

To explain why nonwetting metals and semiconductors, directionally solidified in space, yield ingots which are smaller in diameter than the ampoule, the behavior of mercury during a parabolic free-fall in a KC135 aircraft was observed using transparent ampoules with attached video cameras. Triangular glass ampoules and cylindrical polycarbonate ampoules were filled to 30-95 percent capacity. In polycarbonate ampoules, mercury did not pull away from the ampoule walls. The photographs displayed either liquid columns separated by gas spaces or gas bubbles on the wall. At low levels of liquid, separated columns were favored, while only bubbles were seen when the liquid mercury almost filled the ampoule. In ampoules with triangular cross section, the liquid pulled away from the glass walls along the edges and contacted the walls along the centers, over about half of the wall width of each side.

Sen, R.↗

NASA NTRS1986

Chaotic asymmetric convection in the Bridgman-Stockbarger technique

Convection was observed in naphthalene in a vertical Bridgman-Stockbarger arrangement. Differing from the assumptions of the theorists, the flow was neither steady nor axi-symmetric because of the heating and cooling conditions employed. It is suggested that such irregular convection may be common and cause compositional striations and azimuthal composition variations.

Potts, H.↗

NASA NTRS1986

Modelling direction solidification

The overall objective of this program is to develop an improved understanding of some phenomena of importance to directional solidification. The aim of this research is also to help predict differences in behavior between solidification on Earth and solidification in space. In this report, the validity of the Burton-Primslichter equation is explored. The influence of operating variables on grain and twin generation and propagation in single crystals of In sub (x) Ga sub (1-x) Sb is also investigated.

Wilcox, W. R.↗

NASA NTRS1985

Thermal fields in the Bridgman-Stockbarger technique

Temperature measurements were made throughout a naphthalene melt and solid in a simulated Bridgman-Stockbarger apparatus. Heating and cooling were provided by agitated baths separated by a polymer diaphragm. While agitation was sufficient to give uniform temperatures in the baths, the level of agitation in the heater strongly influenced the results. Unlike theoretical results for high thermal conductivity materials, natural convection in the melt had a strong influence on interface position and on the temperature distribution. Isotherms were relatively flat in the solid and both curved and erratic in the melt. The interface became more convex as it was moved higher into the heating bath by raising either the heating bath or cooling bath temperatures. Using a one-dimensional model, the Biot number in the cooler was determined to be 0.03, that for the solid in the heater 0.008, and for the molten region in the heater 0.3. Biot numbers for two or three dimensional models would be significantly different.

Potts, H.↗

NASA NTRS1985

Study of Eutectic Formation

The objectives of this program are to determine the influence of convection on the microstructure of eutectics and to develop a technique for revealing the longitudinal microstructure of the MnBi-Bi eutectic. Both objectives aim at trying to explain the observed influence of space processing on the microstructure of MnBi-Bi. A computer program was developed and used to determine the concentration field in front of a growing lamellar eutectic. From this the deviation of the interfacial concentration from the eutectic composition was calculated as a function of eutectic composition, freezing rate, convection, and lamellar spacing.

Wilcox, W. R.↗

NASA NTRS1985

Modeling Directional Solidification

The objective of the research is to develop tools of use in explaining the results of directional solidification experiments in space. These tools consist of mathematical and experimental models. Experiments are also being flown at low-g to validate the ground-based results. Many metals and semiconductors directionally solidified in space had a diameter less than that of the containing ampoule. In fact this occurred whenever the ampoule contained a gas space. This phenomenon has been attributed in a vague way to lack of wetting of the ampoule wall by the melt. The actual liquid behavior by use of low temperature analogs is being observed aboard the KC-135. In the first flight, water was placed in plastic ampoules (not wet) with ceramic end plugs which were wet by the water to simulate a solid-liquid interface. Unfortunately during storage prior to the flight the water began to wet the ampoule wall. Discrete bubbles formed down the axis of the ampoules. New ampoule materials are being used now, with testing for stability prior to the next flight. A theoretical model has also been developed for this phenomenon.

Wilcox, W. R.↗