The evolution of hydrated lime-based cementitious waste forms during leach testing leading to enhanc
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Engineering topics
Publications and source records attributed to Williams, Benjamin D..
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This test report describes the experimental results from a small-scale test using the research-scale melter (RSM) at Pacific Northwest National Laboratory to demonstrate processing of a high-Cr simulated feed stream, designated HLW-HCr-16. The RSM is a small, joule-heated melter capable of processing melter feed continuously. The melter is equipped with Inconel ® 693 electrodes, Monofrax ® K-3 refractory, and an Inconel 690 pour spout. An electric kiln surrounds the melter body and minimizes heat loss from the melter body during operation. The RSM is equipped with an offgas treatment system that employs quenching, wet scrubbing, and high-efficiency mist elimination. The glass-discharge section is heated to facilitate pouring of the glass. The melter is fitted with a melt cavity that is ~25 cm (10 in.) in diameter with a nominal glass depth of 8.9 cm (3.5 in.). The melter was operated with a target glass temperature of 1150°C and target plenum temperature between 550°C and 700°C for this test. The air bubbling rate was 4.2 L/min. Overall, during the continuous operation of the melter for ~ 103 hours, ~ 141 kg of glass was produced. At the conclusion of the test, the melter and exhaust lines were visually inspected for particulate deposition and corrosion. Entrained material had adhered to the underside of the melter lid and to the exhaust piping. Enrichments in elements such as Cl, F, B, K, Li, P, Na, and S were measured in these deposits through inductively coupled plasma–optical emission spectroscopy and X-ray fluorescence analysis. When the melter electrodes and air bubbler tube were removed from the glass in the RSM, the electrodes appeared discolored, but no significant loss of metal was observed. The processing of a high-Cr simulant, HLW-HCr-16, in the RSM produced glass at an average rate of 1.36 kg/h, equaling a melter-surface-area normalized glass generation rate of 654 kg/day/m 2 . The resulting glass met the toxicity characteristic leaching procedure requirement. Test results of crystallinity, electrical conductivity, and viscosity showed good processing properties of this high-Cr high-level waste glass. RSM offgas was also sampled and analyzed at periodic intervals during steady-state operating conditions. The total decontamination factor averaged by four sampling periods was 134. The concentrations of CO and NO x in emissions were 237 to 422 and 69 to 94 parts per million by volume, respectively.
Cementitious waste forms immobilizing evaporated AP-105 off-gas condensate were used to determine radionuclide and contaminant leachability in deionized water over a 63-day period. The off-gas condensate was collected during the actual tank AP-105 low activity waste continuous laboratory-scale melter (LSM)) run performed in fiscal year 2018 and was then solidified as a cementitious waste form using the Cast Stone formulation (8 weight percent [wt%] ordinary Portland cement, 45 wt% class F fly ash, 47 wt% blast furnace slag). Here, using the U.S. Environmental Protection Agency Method 1315 leach testing procedure, the release rate of technetium 99 (Tc), iodine-129 (I), nitrate (NO 3 - ), and sodium (Na + ) from two Cast Stone specimens was measured. From these measurements, observed diffusivity values for each constituent were calculated and can be used in future iterations and maintenance of the Integrated Disposal Facility performance assessments. Furthermore, by testing Cast Stone specimens immobilizing off-gas produced while vitrifying actual tank waste, the results of this effort improve the technical defensibility of long-term waste form performance estimates for the Cast Stone formulation. Finally, 99 Tc distribution within a representative waste form at the end of the 63-day leach period as well as bulk mineralogy were determined using solid phase characterization methods.