Search NASASearch

Engineering topics

Wilson, W.

Publications and source records attributed to Wilson, W..

58 records · Page 4

Properties of VPPA-Welded 2219-T87 Aluminum

Metallurgical properties and effects of welding described. Report describes investigation of welding of 2219-T87 aluminum alloy by variable-polarity plasma-arc (VPPA) process. Research was to determine highest strength attainable with this alloy and process and to estimate changes in weld properties caused by variations of process controls. Alloy 2219 strong and heat treatable and retains structural integrity up to 600 degrees F (316 degress C). Is principal structural alloy of Space Shuttle external tank. VPPA process offers many advantages and replaces tungsten/inert-gas process used. In over 24,000 in. (610 m) of welds on tank, there has been no internal defect requiring manual repair.

Wilson, W.

Automated Variable-Polarity Plasma-Arc Welding

Variable-polarity plasma-arc methods produces better welds at lower cost than gas-shielded tungsten-arc welding in assemblies. Weld porosity very low and costs of joint preparation, depeaking, inspection, and weld repair minimized.

Numes, A. C., Jr.

LSA silicon material task closed-cycle process development

The initial effort on feasibility of the closed cycle process was begun with the design of the two major items of untested equipment, the silicon tetrachloride by product converter and the rotary drum reactor for deposition of silicon from trichlorosilane. The design criteria of the initial laboratory equipment included consideration of the reaction chemistry, thermodynamics, and other technical factors. Design and construction of the laboratory equipment was completed. Preliminary silicon tetrachloride conversion experiments confirmed the expected high yield of trichlorosilane, up to 98 percent of theoretical conversion. A preliminary solar-grade polysilicon cost estimate, including capital costs considered extremely conservative, of $6.91/kg supports the potential of this approach to achieve the cost goal. The closed cycle process appears to have a very likely potential to achieve LSA goals.

Roques, R. A.

Conceptual approach study of a 200 watt per kilogram solar array

Solar array candidate configurations (flexible rollup, flexible flat-pact, semi-rigid panel, semi-rigid flat-pack) were analyzed with particular attention to the specific power (W/kg) requirement. Two of these configurations (flexible rollup and flexible flat-pack) are capable of delivering specific powers equal to or exceeding the baseline requirement of 200 W/kg. Only the flexible rollup is capable of in-flight retraction and subsequent redeployment. The wrap-around contact photovoltaic cell configuration has been chosen over the conventional cell. The demand for ultra high specific power forces the selection of ultra-thin cells and cover material. Based on density and mass range considerations, it was concluded that 13 micrometers of FEP Teflon is sufficient to protect the cell from a total proton fluency of 2(10 to the 12th power) particles/sq cm over a three-year interplanetary mission. The V-stiffened, lattice boom deployed, flexible substrate rollup array holds the greatest promise of meeting the baseline requirements set for this study.

Stanhouse, R. W.