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Young, Benjamin

Publications and source records attributed to Young, Benjamin.

15 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Active interlocking metasurfaces enabled by shape memory alloys

Interlocking metasurfaces (ILMs) are a newly developed joining technology that relies on arrays of interlocking features that transmit force and constrain motion between adjoining bodies in one or more directions. This study explores harnessing the shape memory effect (SME) in Nickel-Titanium shape memory alloys (NiTi SMAs) in structures fabricated using additive manufacturing (AM) to advance the development of active ILMs by creating unit cells that open or close at specific temperatures. The study encompasses designing and fabricating two distinct interlocking array configurations using near-equiatomic NiTi powder and the laser powder bed fusion (L-PBF) AM technique, following a previously developed AM process optimization framework to manufacture defect-free parts. To guide the design process, finite element analysis (FEA) was employed to predict strain values during engage-disengage cycles. The martensitic transformation characteristics of the ILMs were characterized. Thermomechanical testing revealed that the ILMs demonstrate high locking force once engaged, coupled with complete shape recovery and good cyclic stability. Digital image correlation (DIC) was also employed to validate the FEA predictions during the engage-disengage cycles. The results indicate that NiTi SMA-based ILMs can be designed and fabricated into complex shapes using L-PBF. By leveraging the SME, the functionality of an ILM can be improved upon. The combination of computational modeling, additive manufacturing, and thermomechanical and physical property characterization provides a framework for designing future ILMs out of active materials.

Additive manufacturing↗
DOE OSTI2024

The Toughness of Interlocking Metasurfaces

Interlocking metasurfaces (ILMs) are arrays of autogenous latching unit cells patterned across a surface. These create structural joints similar to bioinspired suture joints but patterned over a 2D surface rather than a 1D seam. This enables ILMs to be an alternative to conventional joining technologies such as bolts, welds, and adhesives. However, compared to conventional joining methods, relatively little is known of the engineering considerations for designing structural ILMs. Herein, the interfacial toughness of an archetypal ILM is examined for the first time. Under the conditions studied here, the ILM is substantially tougher than the material from which it is made, in this case, exhibiting up to a 50% increase in interfacial crack initiation energy over the solid base material, a photocured 3D‐printed polymer. Through experimental tests using in‐situ digital image correlation along with complementary computational analyses, the mechanism of toughening in the ILM structure and the origins of toughness anisotropy are revealed. The increase in toughness is associated with cross‐cell interactions, that is, load‐sharing across unit cells, which give rise to a finite process zone length with different effective material properties. In this way, ILM toughening is analogous to crack blunting in ductile materials or fiber bridging in composites; yet here, the ILM is composed of a single‐phase base material and so the architected toughening is geometric in nature and hence amenable to future topological optimization.

fracture↗
DOE OSTI2023

Interlocking metasurfaces

Abstract Interlocking metasurfaces (ILMs) are architected arrays of mating features that enable joining of two bodies. Complementary to traditional joining technologies such as bolts, adhesives, and welds, ILMs combine ease of assembly, removal, and reassembly with robust mechanical properties. Structural in nature, they act in a quasi-continuous manner across a surface and enable joining of complex surfaces, e.g., lattices. In this perspective, we define an ILM, begin exploring the design domain and illustrate its breath, and pragmatically evaluate mechanical performance and manufacturability. ILMs will find applications in various fields from aerospace to micro-robotics, civil engineering, and prosthetics.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Estimating the Impact of Seep Methane Oxidation on Ocean pH and Dissolved Inorganic Radiocarbon Along the U.S. Mid-Atlantic Bight

Ongoing ocean warming can release methane (CH 4 ) currently stored in ocean sediments asfree gas and gas hydrates. Once dissolved in ocean waters, this CH 4 can be oxidized to carbon dioxide(CO 2 ). While it has been hypothesized that the CO 2 produced from aerobic CH4oxidation could enhanceocean acidification, a previous study conducted in Hudson Canyon shows that CH 4 oxidation has a smallshort-term influence on ocean pH and dissolved inorganic radiocarbon. Here we expand upon thatinvestigation to assess the impact of widespread CH 4 seepage on CO 2 chemistry and possible accumulationof this carbon injection along 234 km of the U.S. Mid-Atlantic Bight. Consistent with the estimates fromHudson Canyon, we demonstrate that a small fraction of ancient CH 4 -derived carbon is being assimilatedinto the dissolved inorganic radiocarbon (mean fraction of 0.5 ± 0.4%). The areas with the highest fractionsof ancient carbon coincide with elevated CH 4 concentration and active gas seepage. This suggests thataerobic CH 4 oxidation has a greater influence on the dissolved inorganic pool in areas where CH 4 concentrations are locally elevated, instead of displaying a cumulative effect downcurrent from widespreadgroupings of CH 4 seeps. Afirst-order approximation of the input rate of ancient-derived dissolved inorganiccarbon (DIC) into the waters overlying the northern U.S. Mid-Atlantic Bight further suggests thatoxidation of ancient CH 4 -derived carbon is not negligible on the global scale and could contribute todeepwater acidification over longer time scales.

54 ENVIRONMENTAL SCIENCES↗