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Yu, Yongchao

Publications and source records attributed to Yu, Yongchao.

13 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Femtosecond Laser-Induced Nano-Joining of Volatile Tellurium Nanotube Memristor

Nanowire/nanotube memristor devices provide great potential for random-access high-density resistance storage. However, fabricating high-quality and stable memristors is still challenging. This paper reports multileveled resistance states of tellurium (Te) nanotube based on the clean-room free femtosecond laser nano-joining method. The temperature for the entire fabrication process was maintained below 190 °C. A femtosecond laser joining technique was used to form nanowire memristor units with enhanced properties. Femtosecond (fs) laser-irradiated silver-tellurium nanotube-silver structures resulted in plasmonic-enhanced optical joining with minimal local thermal effects. This produced a junction between the Te nanotube and the silver film substrate with enhanced electrical contacts. Noticeable changes in memristor behavior were observed after fs laser irradiation. Capacitor-coupled multilevel memristor behavior was observed. Compared to previous metal oxide nanowire-based memristors, the reported Te nanotube memristor system displayed a nearly two-order stronger current response. The research displays that the multileveled resistance state is rewritable with a negative bias.

42 ENGINEERING↗
DOE OSTI2021

All-aerosol-jet-printed highly sensitive and selective polyaniline-based ammonia sensors: a route toward low-cost, low-power gas detection

In this work, we report the design and scalable fabrication of a low-cost and low-power polyaniline-based (PANI) ammonia (NH3) gas sensor on polyimide (PI) substrates using additive manufacturing techniques. The silver interdigitated electrode (IDE) arrays and conducting polymer films are printed onto PI using a direct-write technology of aerosol-jet printing. Morphological characteristics are examined by scanning electron microscopy and energy-dispersive X-ray analysis which reveal homogeneously printed PANI film on the IDE platform. The gas sensing performance is evaluated in the analytical early leak detection range of 5–1000 ppm NH3 in air as a function of both thermal (23 °C, 50 °C, 80 °C) and relative humidity (RH = 0%, 30%, 50%) exposures. The sensor exhibits sensitivity down to 5 ppm NH3 with a sub-ppm detection limit and good repeatability. We observe rapid NH3 detection at 0% RH with very extended times for equilibration and recovery. However, at both 30 and 50% RH, the room temperature response and recovery times are reduced to only about 1 min and 5 min, respectively. Experiments also reveal good sensitivity toward the analyte even at higher operating temperatures. Present results merit the practical application of aerosol-jet-printed, low-power sensors for industrial applications where low-level hazardous gas detection is essential.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Direct metal contacts printing on 4H-SiC for alpha detectors and inhomogeneous Schottky barriers

Electrical characterization of several 4H-SiC Schottky diodes with Aerosol-Jet printed gold (Au), silver (Ag), and platinum (Pt) contacts was performed using forward and reverse current–voltage (IV) measurements. From these measurements, device parameters such as Schottky barrier height and ideality factor were determined; however, many of the devices exhibited nonideal behavior and inferior performance characterized by ideality factors significantly greater than one, disproportionate low voltage leakage current and low barrier heights. Forward current–voltage (FIV) characteristics were fitted to an inhomogeneous barrier height theory to explain the abnormal behavior exhibited by the printed devices. Here, transmission electron microscopy (TEM) of the device cross-sections was performed to investigate the printed metal and semiconductor epitaxial layer interface, which revealed the imperfections in the metal–semiconductor contact. Despite these irregularities, alpha radiation detection capability of these devices was still achieved with an energy resolution of 1.89% at 5.486 MeV, and the best achievable resolution at 0.51% with no energy degradation of 5.486 MeV.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2020

Thermal and radiation response of 4H–SiC Schottky diodes with direct-write electrical contacts

In this work, a high-sensitivity 4H–SiC temperature sensor and an alpha detector have been fabricated using additively printed metal contacts. The surface morphology and electrical conductivity of the printed electrodes were established prior to Schottky diode development. 4H–SiC Schottky diodes with direct-write printed silver contacts on the 5 μ m-thick epilayer on 4H–SiC were characterized electrically in terms of the forward and reverse current–voltage and high-frequency capacitance–voltage characteristics. Furthermore, the turn-on voltage of the Schottky diodes, as established from the forward current–voltage characteristics measured up to a temperature of 400 °C, showed a linear temperature dependence. Schottky diodes with direct-write printed Ag electrodes were able to measure alpha particles emitted from Americium-241. The high temperature and radiation response of the Schottky diodes show their suitability for multi-modal sensor fusion on the 4H–SiC platform for harsh environment applications.

42 ENGINEERING↗
DOE OSTI2019

All-solid-state supercapacitors from natural lignin-based composite film by laser direct writing

Lignin as a renewable natural resource has been the aim of numerical interest in applications ranging from pitch to porous carbon material. In this work, a facile method is reported to transform lignin into porous conductive carbon structures and interdigitated circuits for supercapacitor devices using femtosecond laser direct writing. Comparative studies revealed that the laser irradiation induced tetrahedral amorphous carbon while only graphitic carbon was obtained through pyrolysis. At the same time, the composite membrane was easily prepared to further optimize the capacities by mixing functional materials (MoS 2 ) into the lignin/polyacrylonitrile (PAN) composite polymers. A MoS2 decorated porous carbon network material could be fabricated through focused femtosecond pulsed laser irradiation of the corresponding composite membranes. The microstructure and spectroscopic features of these laser induced hybrid carbon materials have been deeply investigated. The supercapacitor based on lignin/PAN has high areal specific capacitances of 6.7 mF cm –2 (0.9 F cm –3 ) at 10 mV s –1 . Moreover, doped microsupercapacitors with MoS2 demonstrated enhanced areal capacitances up to 16 mF cm –2 (2.2 F cm –3 ) and at 10 mV s –1 , respectively. The relatively high areal capacitances indicate that the introduced method is potential for innovative manufacturing energy storage devices based on natural lignin.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Fe-based ceramic nanocomposite membranes fabricated via e-spinning and vacuum filtration for Cd 2+ ions removal

Here, vacuum filtered and polymer mixed e-spinning membranes (ESPMs) made from or doped with Fe-based nanomaterials were successfully fabricated to remove Cd 2+ ions from a neutral aqueous solution. The used Fe-based nanomaterials including FeOOH precursor Nanowires (NWs), α-Fe 2 O 3 NWs and Fe 3 O 4 nanoparticles (NPs) were synthesized by elevating the hydrothermal reaction temperature from 250 °C to 500 °C or doing post-heating treatment. The adsorption results showed that vacuum filtered membranes (VFMs) overall performed a better Cd 2+ ions removal behavior than e-spinning ones. Among them, VFM made from Fe 3 O 4 NPs has the highest adsorption capacity (qt) with the adsorption amount of Cd 2+ ions reaching about 29.3 mg/g within only 2 min due to the high specific surface area of NPs. Models of pseudo-first-order, pseudo-second-order and intraparticle diffusion were used to study the kinetics of Cd 2+ ions removal process, and a high correlation coefficient (R 2 ) of 0.99 was obtained when pseudo-second-order model was used. It was measured that the equilibrium rate constant of VFM made from Fe 3 O 4 NPs has reached about 0.28 g mg –1 min –1 , much smaller than those of other membranes, which suggested a high Cd 2+ ions removal efficiency.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2019

Direct-Write Printed Current Sensor for Load Monitoring Applications

We report on a flexible current sensor development employing direct-write printing and additive manufacturing techniques. The integrated current sensor unit incorporates sensing, data processing & storage, and in-field calibration capabilities. A combination of direct-write printing technique and low-temperature curable metallic ink is used to print Ag wires around a 12.5-μm -thick permalloy film. The overall thickness of the polyimide substrate and permalloy sheet remains well-below 500 μm enabling wrap-around sensor functionality. Fused deposition modeling (FDM) additive manufacturing is used to build custom parts for sensor mounting, encapsulation, and an in-field calibration unit using heat and chemical-resistant thermoplastic which responds well to mechanical stress. In the present configuration, the integrated current sensor unit can be powered through USB or 4 AAA batteries to allow data collection and sensor calibration in the field. The flexible current sensor employing a continuous sheet of the permalloy exhibited a well-behaved signal output response at peak current levels exceeding 15A and in the applied ac frequency range of 60 Hz–10 kHz. Overall, the combination of direct-write printing, thin permalloy material, and additive manufacturing technique shows promise for the development of a reconfigurable low-cost current sensor that can be deployed in large numbers at locations of interest to avail the cost and energy-saving opportunities in industrial/commercial and residential applications.

Yu, Yongchao↗
DOE OSTI2018

Laser-Induced Carbon-Based Smart Flexible Sensor Array for Multiflavors Detection

We report a flexible sensor array electronic tongue system that is fabricated on a polymer substrate by the laser direct writing process for multiflavor detection. Electronic tongue is a sensing system that is applied to detect different elements with the same sensor array. By analyzing responses from different measurement units, it enables a cross-sensitivity, namely, the ability of the system to responding to a range of different analytes in solution without specific functionalization of sensors. In this article, a six-unit sensing array system was fabricated by a laser direct writing process. Sensing units were introduced on a flexible polyamide surface. A high surface–volume ratio porous carbon structure was created by a laser-induced carbonization process, which provides stable conductive carbon electrodes with high sensitivity. Different surface treatments, such as gold plating, reduced-graphene oxide coating, and polyaniline coating, were accomplished for different measurement units. By applying principal component analysis, this sensing system shows a promising result for the detection of multiple flavors. The detection limit for each element is about 0.1 mM for NaCl and sugar solutions. Also, it is able to detect 10 –4 times diluted commercial table vinegar solution, which originally contains 5% acetic acid. The detection limit is theoretically lower than the human threshold of 10 mM for NaCl and sugar. Besides, the sensing system shows a high sensitivity and selectivity for mixed elements. Here, by mapping the data points, the sensor system could detect flavor combinations and provide a reliable prediction of analyte concentration ratios.

47 OTHER INSTRUMENTATION↗
DOE OSTI2018

Recent Progress on Laser Manufacturing of Microsize Energy Devices on Flexible Substrates

We report on the impact of laser processing on material and device performance characteristics for integrated energy applications. A femtosecond laser was used for development of flexible and transparent supercapacitors, while a nanosecond laser was successfully exploited for high-performance Al–air battery development. A laser direct-write process enabled integration of a three-dimensional-structured micro-supercapacitor on flexible polymer substrate, exhibiting peak specific capacitance of 42.6 mF/cm 2 at current density of 0.1 mA/cm 2 . Femtosecond laser processing was also exploited for development of a novel transparent supercapacitor on silk substrate. The MnO 2 -coated transparent supercapacitors exhibited high transmittance exceeding 59%. Laser processing in combination with printing technique was used for development of a novel Al–air battery. The nanosecond laser process was effective in sintering the anode printed using Al nanoparticle ink. The efficiency of the laser sintering process was reflected in good battery discharge performance.

25 ENERGY STORAGE↗
DOE OSTI2018

Laser Sintering of Printed Anodes for Al-Air Batteries

We report on a 3D printed Al anode for Al-air battery combined with laser sintering method. We verified that laser sintering contributed to effective removal of the organic solvent in the slurry and increased the conductivity of the printed anode. By application of infrared laser sintering, we significantly improved electrical contacts of Al nanoparticles and electrochemical performance of Al-air cells. A Pt/C coated hydrophobic carbon paper was used for air cathode to provide a good electrical contact, an oxygen flow ability, and the water sealing. Gel-style KOH was introduced as the electrolyte and waterways also utilized in the chemical reaction. The laser sintered Al-air battery could provide 239 mAh/g discharge capacity and a 0.95 V operation voltage. Also, a 3D structured anode was fabricated by 3D printing the active material on current collectors to achieve a high mass-loading with active material thickness of 360 μm, 560 μm and 680 μm for 1, 2 and 3 layers 3D printed electrodes. The battery cells provide areal discharge capacities of 1.5 mAh/cm 2 , 2.8mAh/cm 2 , and 3.23 mAh/cm 2 , respectively for 1, 2 and 3 layers-electrodes.

25 ENERGY STORAGE↗
DOE OSTI2016

Bisphenol-A sensors on polyimide fabricated by laser direct writing for on-site river water monitoring at attomolar concentration

This work presents an aptamer-based, highly sensitive and specific sensor for atto- to femtomolar level detection of bisphenol A (BPA). Because of its widespread use in numerous products, BPA enters surface water from effluent discharges during its manufacture, use, and from waste landfill sites throughout the world. On-site measurement of BPA concentrations in water is important for evaluating compliance with water quality standards or environmental risk levels of the harmful compound in the environment. The sensor in this work is porous, conducting, interdigitated electrodes that are formed by laser-induced carbonization of flexible polyimide sheets. BPA-specific aptamer is immobilized on the electrodes as the probe, and its binding with BPA at the electrode surface is detected by capacitive sensing. The binding process is aided by ac electroosmotic effect that accelerates the transport of BPA molecules to the nanoporous graphene-like structured electrodes. The sensor achieved a limit of detection of 58.28 aM with a response time of 20 s. The sensor is further applied for recovery analysis of BPA spiked in surface water. In conclusion, this work provides an affordable platform for highly sensitive, real time, and field-deployable BPA surveillance critical to the evaluation of the ecological impact of BPA exposure.

36 MATERIALS SCIENCE↗