Engineering topics

Zhu, J. H.

Publications and source records attributed to Zhu, J. H..

3 records

DOE OSTI2021

Review—(Mn,Co) 3 O 4 -Based Spinels for SOFC Interconnect Coating Application

With the reduction of solid oxide fuel cell (SOFC) operating temperature to the range of 600 °C–800 °C, Cr-containing ferritic alloys have become the preferred interconnect material, which unfortunately are susceptible to continuous scale growth and Cr volatility at the SOFC operating temperatures. The (Mn,Co) 3 O 4 spinel system is widely regarded as the most effective coating for SOFC interconnect protection, due to its high thermal and electrical conductivity, adequate coefficient of thermal expansion, and excellent Cr blocking capability. This article reviews the physical and chemical properties of the (Mn,Co) 3 O 4 -based spinels; different types of coating precursors and deposition techniques; and the effects of spinel composition, quality and thickness on the coating performance. Furthermore, it is concluded that the spinel coating composition, quality, and thickness are more critical than the coating process in affecting the overall coating performance.

08 HYDROGEN↗

DOE OSTI2020

Effect of Off-Stoichiometry on Electrical Conductivity in Ni-Fe and Mn-Co Spinel Systems

This study seeks to clarify the effects of off-stoichiometry on the electrical conductivity of spinels in the (Ni,Fe) 3 O 4 and (Mn,Co) 3 O 4 systems. Spinels with the compositions Ni x Fe 3–x O 4 (where x = 0.85, 0.875, 0.9, 1.0, 1.05, and 1.15) and Mn x Co 3–x O 4 (where x = 1.0, 1.2, 1.35, 1.5, 1.75, and 2.0) were prepared using conventional solid-state process. Electrical conductivity measurements were taken between 500 °C and 800 °C using the 4-point DC method. The conductivity in Ni-Fe spinels increased with increasing Fe content. Similarly, the conductivity of Mn-Co spinels increased drastically with increasing Co content. The coefficients of thermal expansion (CTEs) of these samples were also evaluated. All the (Ni,Fe) 3 O 4 spinels were found to exhibit excellent CTE matching with prospective stack components. However, thermal expansion characteristics were highly dependent on the composition in the (Mn,Co) 3 O 4 system, and only a narrow range of compositions was well-matched in CTE with prospective stack components. The significant effect of cation off-stoichiometry and sample preparation on the electrical behavior of spinels was discussed as a possible explanation for the large discrepancies in reported conductivity values for both systems.

08 HYDROGEN↗

DOE OSTI2020

Conductive spinels derived from Co–Mn based alloy precursor for SOFC cathode-side contact application

The utilization of gas-atomized Co–Mn based alloy precursor is a promising approach to lowering the sintering temperature of the spinel contact layer and enhancing its performance. In this work, simulated interconnect/contact/cathode cells are employed to investigate the effects of different metallic precursors (i.e., three Co–Mn based alloy powders and a mixture of Co + MnO 2 powders) on the microstructure and performance of the reactively-sintered MnCo 2 O 4 -based contact layer. While excellent overall electrical performance is observed for all the cells with the four contact precursors during 1000-h testing at 800 °C in air, the cell with the Ce-doped alloy contact precursor shows the lowest cell area specific resistance (ASR) and ASR degradation rate. Cross-sectional observation of the tested cells is conducted to assess the compatibility of the contact layer with adjacent components as well as its effectiveness in reducing the Cr 2 O 3 scale growth and blocking Cr migration from the interconnect to the cathode.

08 HYDROGEN↗