Engineering topics
Publications and source records attributed to Zoller, L. K..
Suggested program of material processing experiments in space described in 81 page report. For each experiment, report discusses influence of such gravitational effects as convection, buoyancy, sedimentation, and hydrostatic pressure. Report contains estimates of power and mission duration required for each experiment. Lists necessary equipment and appropriate spacecraft.
The scientific and commercial utilization of the low-g environments for materials research and for process and product development is considered. Any products of commercial interest which necessitate processing in space will probably be low volume, high value items. To encourage the commercialization of materials processing in low-g, NASA, in parallel with establishing and demonstrating the scientific/technological precepts for analyzing and using a low-g environment, is establishing the legal and management mechanisms to share in the cost and risk of early commercial ventures, and is now working with commercial firms on a case-by basis to explore applications of this new technology to specific needs of the company.
The processing of materials in a low-gravity (low-g) or microgravity environment is investigated by NASA for scientific and commercial utilization, and process and product development. The elimination of gravity is shown to create unique materials, and improve ground-based processes, such as convection, sedimentation, buoyancy, and containerless processing. Commercial applications are discussed, including the manufacturing of silicon ribbon, turbine blades, and various pharmaceuticals in space. Commercial incentives and needs are also discussed, including the technical exchange agreement, in which NASA and a company agree to cooperate in the conduct and analysis of research programs. In addition to establishing and demonstrating scientific and technological precepts for analyzing and using low-g environments, NASA is establishing legal and management mechanisms to share cost and risk of early commercial ventures.
The influences of gravitational forces on processes used in the preparation of materials employed in earth-based applications are addressed and the benefits which may be derived from the microgravity environment of space in improving on such constraints are considered. Attention is given to the fact that Materials Processing in Space is directed toward the utilization of the unique space environment as a tool to establish a scientific characterization of materials processes for technological exploitation in the public benefit. In the context of enhancement to earth-based technology or implementation of space-based processes for specialized, low volume, high value materials, the thrust of the Materials Processing in Space program is surveyed.
The paper examines the scientific and commercial aspects of Materials Processing in the Space program. The elimination of gravity driven convection in molten materials can preclude undesirable stirring and mixing during crystal growth, and improve the casting of alloys and composites, chemical reactions, and the separation of biological materials. The elimination of hydrostatic pressure will allow alloy heat-treatment without distortion and growth of heavy crystals, such as thorium oxide, and containerless processing of liquids and molten materials. On the other hand, more sophisticated process control and diagnostic methods in sample preparation and temperature control must be developed, concluding that space made products of commercial interest are likely to be low volume, high value items.
The primary motivation of the Materials Processing in Space program is the scientific and commercial utilization of the effects of the unique environments of space on material processes. The reduction or elimination of the pervasive influences of gravity on Earth-based process mechanisms affords opportunities for understanding and improving ground-based processing or producing select materials in space which, typically, would be of low volume, high value commercial interest. Additionally, the unlimited, if not 'hard' vacuum of space affords equally interesting influences on material processes. To evolve the commercialization of Materials Processing in Space, the program seeks to establish and demonstrate the scientific/technological precepts for analyzing and using the space environment and, in parallel, to establish the legal and management mechanisms to implement commercial ventures.
The paper examines the pervasive influences of gravitational forces on processes used in the preparation of materials employed in earth-based applications and considers the knowledge and benefits which may be derived from the microgravity environment of space in improving upon these constraints. Particular attention is given to the NASA Materials Processing in Space program, which is focused on crystal growth processes, solidification processes, containerless processing, fluid and chemical processes, and bioseparation processes.
During the quarter hour of its operational life, the External Tank must provide the propellants and propellant conditioning for the Orbiter Main Engines, provide the structural support for the two Solid Rocket Boosters, withstand the natural and induced environments, and effect a safe disposal. The External Tank is twice the size of the S-II Stage used in the Saturn V Booster for the Apollo and Skylab Spacecrafts. The External Tank is 182 feet long, 27 feet in diameter, and carries 1,700,000 pounds of liquid oxygen and liquid hydrogen propellants. The Shuttle System configuration and the interaction of the system elements pose an intricate system sensitivity which must be analyzed to establish the performance and sizing requirements for the External Tank.
Nondestructive testing /NDT/ of materials, components and systems for Saturn-Apollo program
Effect of nuclear radiation on space vehicle materials - material testing