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Zuo, Chao

Publications and source records attributed to Zuo, Chao.

14 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Collimated phase measuring deflectometry

Phase measuring deflectometry has been applied for free-form specular surface metrology, but its measured slope results are sensitive to the depth of sample positioning, which is also called the height-slope ambiguity. The objective of this work is to tackle this height-slope ambiguity problem. The main idea is to introduce collimated camera rays using a telecentric imaging lens and collimated structured-light illumination with a Fourier lens. This setup makes the fringe phases become only sensitive to the surface slopes and insensitive to the depth of the sample positioning. In this way, the slope calculation is theoretically independent of the sample depth. We call this new deflectometry technique Collimated Phase Measuring Deflectometry (CPMD). With our developed CPMD experimental setup, the measurement is insensitive to the depth of sample positioning, e.g., the measured height dispersion is less than 30 nm RMS within a 10 mm depth range when measuring a 50-mm-diameter spherical mirror with a 200 mm radius of curvature. In conclusion, the merits and limitations of the proposed CPMD technique are discussed, revealing its prospects in practical metrology applications and potential future investigations.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Corrigendum to “Transport of intensity equation: A tutorial” Optics and Lasers in Engineering, Volume 135 (2020) 106187

In this Corrigendum, we correct misprints in equations and figures of the article titled “Transport of intensity equation: a tutorial” Optics and Lasers in Engineering, 135, 106187, 2020.1 These misprints were caused by unanticipated issues in email communication between the authors and the editorial team during the proofreading stage. The authors would like to apologize for any inconvenience caused.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Transport of intensity equation: a tutorial

When it comes to “phase measurement” or “quantitative phase imaging”, many people will automatically connect them with “laser” and “interferometry”. Indeed, conventional quantitative phase imaging and phase measurement techniques generally rely on the superposition of two beams with a high degree of coherence: complex interferometric configurations, stringent requirements on the environmental stabilities, and associated laser speckle noise severely limit their applications in optical imaging and microscopy. On a different note, as one of the most well-known phase retrieval approaches, the transport of intensity equation (TIE) provides a new non-interferometric way to access quantitative phase information through intensity only measurement. Despite the insufficiency for interferometry, TIE is applicable under partially coherent illuminations (like the Köhler’s illumination in a conventional microscope), permitting optimum spatial resolution, higher signal-to-noise ratio, and better image quality. In this tutorial, we give an overview of the basic principle, research fields, and representative applications of TIE, focus particularly on optical imaging, metrology, and microscopy. The purpose of this tutorial is twofold. It should serve as a self-contained introduction to TIE for readers with little or no knowledge of TIE. On the other hand, it attempts to give an overview of recent developments in this field. These results highlight a new era in which strict coherence and interferometry are no longer prerequisites for quantitative phase imaging and diffraction tomography, paving the way toward new generation label-free three-dimensional microscopy, with applications in all branches of biomedicine.

42 ENGINEERING↗
DOE OSTI2019

High-speed 3D shape measurement using the optimized composite fringe patterns and stereo-assisted structured light system

In this study, we propose a high-speed 3D shape measurement technique based on the optimized composite fringe patterns and stereo-assisted structured light system. Stereo phase unwrapping, as a new-fashioned method for absolute phase retrieval based on the multi-view geometric constraints, can eliminate the phase ambiguities and obtain a continuous phase map without projecting any additional patterns. However, in order to ensure the stability of phase unwrapping, the period of fringe is generally around 20, which limits the accuracy of 3D measurement. To solve this problem, we develop an optimized method for designing the composite pattern, in which the speckle pattern is embedded into the conventional 4-step phase-shifting fringe patterns without compromising the fringe modulation, and thus the phase measurement accuracy. We also present a simple and effective evaluation criterion for the correlation quality of the designed speckle pattern in order to improve the matching accuracy significantly. When the embedded speckle pattern is demodulated, the periodic ambiguities in the wrapped phase can be eliminated by combining the adaptive window image correlation with geometry constraint. Finally, some mismatched regions are further corrected based on the proposed regional diffusion compensation technique (RDC). These proposed techniques constitute a complete computational framework that allows to effectively recover an accurate, unambiguous, and distortion-free 3D point cloud with only 4 projected patterns. Experimental results verify that our method can achieve high-speed, high-accuracy, robust 3D shape measurement with dense (64-period) fringe patterns at 5000 frames per second.

42 ENGINEERING↗
DOE OSTI2018

High-speed three-dimensional shape measurement using geometry-constraint-based number-theoretical phase unwrapping

In this study, we propose a high-speed three-dimensional (3-D) shape measurement technique for dynamic scenes using geometry-constraint-based number-theoretical phase unwrapping. As a classical algorithm for temporal phase unwrapping (TPU), the number-theoretical approach is suitable for the binary defocusing fringe projection system since it can retrieve an absolute phase without using low-frequency fringe patterns. However, the conventional number-theoretical TPU approach cannot provide sufficient stability to unwrap a high-frequency phase since it requires the two fringe frequencies to be coprime within the global range of the projector coordinate. In contrast, using low-frequency fringe patterns tends to make phase unwrapping more reliable, but at the expense of the measurement precision. By introducing depth constraint into the traditional number-theoretical TPU, we only need to eliminate the phase ambiguity of each pixel within a small period range defined by the depth range, which means that our method just requires the two fringe frequencies to be coprime within the local period range instead of the conventional global range. Due to the reduction of fringe order candidates and the unambiguous phase range, the reliability of phase unwrapping can be significantly improved compared with the traditional number-theoretical TPU approach even when high-frequency fringe patterns are used. The proposed method has been successfully implemented on a high-frame-rate fringe projection system, achieving high-precision, robust, and absolute 3-D shape measurement at 3333 frames per second.

42 ENGINEERING↗
DOE OSTI2018

High-speed real-time 3D shape measurement based on adaptive depth constraint

Stereo phase unwrapping (SPU) has been increasingly applied to high-speed real-time fringe projection profilometry (FPP) because it can retrieve the absolute phase or matching points in a stereo FPP system without projecting or acquiring additional fringe patterns. Based on a pre-defined measurement volume, artificial maximum/minimum phase maps can be created solely using geometric constraints of the FPP system, permitting phase unwrapping on a pixel-by-pixel basis. However, when high-frequency fringes are used, the phase ambiguities will increase which makes SPU unreliable. Several auxiliary techniques have been proposed to enhance the robustness of SPU, but their flexibility still needs to be improved. In this paper, we proposed an adaptive depth constraint (ADC) approach for high-speed real-time 3D shape measurement, where the measurement depth volume for geometric constraints is adaptively updated according to the current reconstructed geometry. By utilizing the spatio-temporal correlation of moving objects under measurement, a customized and tighter depth constraint can be defined, which helps enhance the robustness of SPU over a large measurement volume. Besides, two complementary techniques, including simplified left-right consistency check and feedback mechanism based on valid area, are introduced to further increase the robustness and flexibility of the ADC. Furthermore, experimental results demonstrate the success of our proposed SPU approach in recovering absolute 3D geometries of both simple and complicated objects with only three phase-shifted fringe images.

42 ENGINEERING↗
DOE OSTI2018

Phase shifting algorithms for fringe projection profilometry: A review

The principle of structured light and triangulation is used in a wide range of 3D optical metrology applications, such as mechanical engineering, industrial monitoring, computer vision, and biomedicine. Among a multitude of techniques based on this principle, phase shifting pro lometry (PSP) plays a dominant role due to its high attainable measurement accuracy, spatial resolution, and data density. Over the past few decades, many PSP algorithms have been proposed in the literature in order to achieve higher measurement accuracy, lower pattern count, and/or better robustness to different error sources. Besides, many unconventional PSP codification techniques address the problem of absolute phase recovery with few projected patterns, allowing for high-efficiency measurement of objects containing isolated regions or surface discontinuities. In this paper, we present an overview of these state-of-the-art phase shifting algorithms for implementing 3D surface pro lometry. Typical error sources in phase measure- ment for a phase shifting system are discussed, and corresponding solutions are reviewed. The advantages and drawbacks of different PSP algorithms are also summarized to provide a useful guide to the selection of the most appropriate phase shifting technique for a particular application.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Review of phase measuring deflectometry

As a low cost, full-field three-dimensional shape measurement technique with high dynamic range, Phase Measuring Deflectometry (PMD) has been studied and improved to be a simple and effective manner to inspect specular reflecting surfaces. In this review, the fundamental principle and the basic concepts of PMD technique are introduced and followed by a brief overview of its key developments since it was first proposed. In addition, the similarities and differences compared with other related techniques are discussed to highlight the distinguishing features of the PMD technique. In conclusion, we will address the major challenges, the existing solutions and the remaining limitations in this technique to provide some suggestions for potential future investigations.

42 ENGINEERING↗
DOE OSTI2017

Micro Fourier Transform Profilometry (μFTP): 3D shape measurement at 10,000 frames per second

We report that fringe projection profilometry is a well-established technique for optical 3D shape measurement. However, in many applications, it is desirable to make 3D measurements at very high speed, especially with fast moving or shape changing objects. In this work, we demonstrate a new 3D dynamic imaging technique, Micro Fourier Transform Profilometry (μFTP), which can realize an acquisition rate up to 10,000 3D frame per second (fps). The high measurement speed is achieved by the number of patterns reduction as well as high-speed fringe projection hardware. In order to capture 3D information in such a short period of time, we focus on the improvement of the phase recovery, phase unwrapping, and error compensation algorithms, allowing to reconstruct an accurate, unambiguous, and distortion-free 3D point cloud with every two projected patterns. We also develop a high-frame-rate fringe projection hardware by pairing a high-speed camera and a DLP projector, enabling binary pattern switching and precisely synchronized image capture at a frame rate up to 20,000 fps. Lastly, based on this system, we demonstrate high-quality textured 3D imaging of 4 transient scenes: vibrating cantilevers, rotating fan blades, flying bullet, and bursting balloon, which were previously difficult or even unable to be captured with conventional approaches.

3D shape measurement↗
DOE OSTI2017

Zonal wavefront reconstruction in quadrilateral geometry for phase measuring deflectometry

There are wide applications for zonal reconstruction methods in slope-based metrology due to its good capability of reconstructing the local details on surface profile. It was noticed in the literature that large reconstruction errors occur when using zonal reconstruction methods designed for rectangular geometry to process slopes in a quadrilateral geometry, which is a more general geometry with phase measuring deflectometry. In this paper, we present a new idea for the zonal methods for quadrilateral geometry. Instead of employing the intermediate slopes to set up height-slope equations, we consider the height increment as a more general connector to establish the height-slope relations for least-squares regression. The classical zonal methods and interpolation-assisted zonal methods are compared with our proposal. Results of both simulation and experiment demonstrate the effectiveness of the proposed idea. In implementation, the modification on the classical zonal methods is addressed. Finally, the new methods preserve many good aspects of the classical ones, such as the ability to handle a large incomplete slope dataset in an arbitrary aperture, and the low computational complexity comparable with the classical zonal method. Of course, the accuracy of the new methods is much higher when integrating the slopes in quadrilateral geometry.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2016

Spline based least squares integration for two-dimensional shape or wavefront reconstruction

In this paper, we present a novel method to handle two-dimensional shape or wavefront reconstruction from its slopes. The proposed integration method employs splines to fit the measured slope data with piecewise polynomials and uses the analytical polynomial functions to represent the height changes in a lateral spacing with the pre-determined spline coefficients. The linear least squares method is applied to estimate the height or wavefront as a final result. Numerical simulations verify that the proposed method has less algorithm errors than two other existing methods used for comparison. Especially at the boundaries, the proposed method has better performance. The noise influence is studied by adding white Gaussian noise to the slope data. Finally, experimental data from phase measuring deflectometry are tested to demonstrate the feasibility of the new method in a practical measurement.

42 ENGINEERING↗
DOE OSTI2014

Comparison of two-dimensional integration methods for shape reconstruction from gradient data

As a requisite and key step in some gradient-based measurement techniques, the reconstruction of the shape, more generally the scalar potential, from the measured gradient data has been studied for many years. Here, in this work, three types of two-dimensional integration methods are compared under various conditions. The merits and drawbacks of each integration method are consequently revealed to provide suggestions in selection of a proper integration method for a particular application.

36 MATERIALS SCIENCE↗