Baggie: A unique solution to an orbiter icing problem

Abstract

The orbiter icing problem, located in two lower surface mold line cavities, was solved. These two cavities are open during Shuttle ground operations and ascent, and are then closed after orbit insertion. If not protected, these cavities may be coated with ice, which may be detrimental to the adjacent thermal protection system (TPS) tiles if the ice breaks up during ascent, and may hinder the closing of the cavity doors if the ice does not break up. The problem of ice in these cavities was solved by the use of a passive mechanism called baggie, which is purge curtain used to enclose the cavity and is used in conjunction with gaseous nitrogen as the local purge gas. The baggie, the final solution, is unique in its simplicity, but its design and development were not. The final baggie design and its development testing are discussed. Also discussed are the baggie concepts and other solutions not used.