Materials Challenges for Solid-State Batteries in Aerospace Applications

Yi Lin; Vesselin Yamakov; Ji Su; Donald Dornbusch; Rocco Viggiano

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NASA NTRS · 20260002690

Materials Challenges for Solid-State Batteries in Aerospace Applications

Yi Lin·Vesselin Yamakov·Ji Su·Donald Dornbusch·Rocco Viggiano

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electric aviation extreme environment energy storage materials science Solid state batteries

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Yi Lin, Vesselin Yamakov, Ji Su, Donald Dornbusch, Rocco Viggiano. Materials Challenges for Solid-State Batteries in Aerospace Applications. https://ntrs.nasa.gov/citations/20260002690

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Application of System-Theoretic Process Analysis (STPA) to a NASA Concept Electric Aircraft Battery System

System-Theoretic Process Analysis (STPA) is a systems-based hazard analysis method that identifies unsafe interactions and control deficiencies in complex systems but has been rarely used for NASA programs in favor of more well-established hazard analyses. To evaluate its applicability, a NASA Safety and Mission Assurance (SMA) team applied the STPA method to an early-stage hybrid electrified aircraft concept, focusing on the energy storage system and electric powertrain. Objectives include assessing STPA’s value relative to traditional methods and its suitability for early design phases. Activities include team training, system review, detailed STPA execution, and comparison with traditional analyses. Findings show STPA provides a structured, comprehensive hazard evaluation and can identify additional risks by expanding analysis boundaries. However, traditional methods can yield similar results when applied rigorously, though they typically require more mature designs. Overall, STPA is a valuable addition, particularly for early development, informing safety requirements and supporting preliminary hazard analyses. Further pilot applications are recommended.

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